Porous anorthite ceramics, as emerging green materials, garner significant interest in applications such as catalyst carriers, thermal insulation, and sound absorption due to their distinctive structural and functional attributes. In the present study, porous ceramics with anorthite as the main phase were prepared using the natural minerals kaolin, calcite, and quartz as raw materials, combined with a simple and environmentally friendly foam gel-casting method. By adjusting the additive content, we optimized the viscosity and stability of the slurry, and further investigated the impact of the slurry's foaming capacity on the resulting porosity, pore size, mechanical strength, and other key properties of the ceramics. Notably, the porous anorthite ceramic with 15 g/L of foaming agent demonstrated a porosity of 70.57%, a bulk density of 0.81 g/cm3, and a thermal conductivity of 0.26 W/(mK), along with a commendable compressive strength of 8.85 MPa due to the homogeneous sub-spherical pore structure and plate-like anorthite grains. The suitability of these porous ceramics for catalyst carrier applications was confirmed through the effective photodegradation of a methyl orange solution.
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