Plasma polymerized (PP) methyl acrylate (MA) and vinyl acetate (VA) composite thin films were deposited onto glass substrate varying MA and VA monomer concentrations. Thickness of the composite polymers is observed to vary on the MA and VA monomer ratios, where MA is found more reactive. The FESEM images of the composite polymers show better surface morphology compared to those of the homopolymers. Appearance of broad absorption bands in the FTIR spectra of polymer indicates the structural changes compared to monomer during polymerization. Thermogravimetric analysis and differential scanning calorimetry indicate that composite films are thermally more stable (up to 617 K) compared to homopolymer thin films (563 K). The current density versus voltage (J–V) characteristics of PP(MA-VA) composite films (sandwiched between aluminum electrodes) with different MA and VA ratios showed that the J values of the composite films gradually increase with elevating VA monomer and also with temperature (298–373 K). On the other hand, this value increases with decreasing the thickness of the composite films, which complies with the other studies. The conduction of the thickness-dependent composite films showed Ohmic in nature in the lower voltage region (< 10 V) while the space charge-limited conduction is found to be dominated in the higher voltage region (> 10 V) operating over the entire range of temperature. The activation energy at room temperature was found to be ~ 0.019 eV in the Ohmic region and 0.260 eV in the non-Ohmic region.
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