Abstract Chaotic systems are widely used in secure communication due to their sensitivity to initial values, unpredictability, and complex motion trajectories. In this paper, we study the encryption method of chaotic synchronization and introduce a scaling factor based on traditional feedback control synchronization to achieve more accurate projection synchronization. The effectiveness and robustness of the method in chaotic systems are verified through theoretical proofs and numerical simulations. A chaotic masked speech encryption system utilizing bit similarity is designed; the structural similarity index (SSIM) of the decrypted signal with the original signal is as high as 0.992866, while the SSIM value of the encrypted signal with the original signal is only 0.000030, proving the efficiency and security of the encryption process. Additionally, we analyzed the data transmission process of the encryption system. The fusion of the control signal and the encryption sequence into one transmission sequence in the channel not only saves hardware and software design resources but also reduces inter-channel interference and conflict, improving the reliability and stability of the transmission. Experimental results show that the system performs well in terms of data transmission security and anti-interference capability.
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