Metal Surface Research Articles

Study on Bonding Characteristics of Aluminum Alloy Treated by Plasma Electrolytic Oxidation Process and Polymer Resin Bonded by Direct Injection Molding

Aluminum alloy and polymer resin hybrid bonding technology is essential for lightweight mobile phone frames and automotive components. Recently, there has been extensive research on a method of bonding metals and polymer resins by treating the metal surface and then direct injection molding. However, this method requires separate surface treatment of the aluminum alloy after bonding to enhance its corrosion resistance. This paper studies the use of Plasma Electrolytic Oxidation, one of the surface treatment methods for aluminum, to achieve the bonding of aluminum and polymer resin in a single surface treatment step while ensuring high corrosion resistance. We conducted research to investigate optimal conditions by adjusting the process variables of Plasma Electrolytic Oxidation, in order to achieve integration with the polymer resin and measure the bonding strength and corrosion resistance. The surface characteristics of each Plasma Electrolytic Oxidation condition were analyzed using scanning electron microscopy and atomic force microscope equipment, while the bonding strength was measured using universal testing machine equipment. The corrosion characteristics were evaluated by measuring the corrosion resistance in a saltwater solution.

Validation of the lead-in method in a practical shooting scenario.

The ability to determine bullet trajectories after a shooting incident can allow investigators to reconstruct the locations of individuals and the sequence of events that took place. By using trajectory rods, investigators can be provided with an immediate visual estimate as to what the path of the projectile may have been. In certain instances, the use of the probing method with trajectory rods is not appropriate due to their being a single, thin target material, or no secondary bullet impact site. In these cases, other methods such as the lead-in or the ellipse method may be useful. Overall, the lead-in method has not been well studied in the application to practical scenarios, such as those including bullet impacts on vehicle metal surfaces. This study has explored the accuracy of the lead-in method when a bullet impacts a typical vehicle metal surface using three firearm calibers, three blind participants, and two non-blind participants. The results of this study have shown that each caliber has its own characteristic error curve. In general, it was found that the lower the impact angle, the less errors were made by the participants. As the impact angle increases, the measurement errors increased, due to the smaller lead-in area present. The errors were found to have a wide range, with some being as low as 1° and some being as high as 13.9°. Further, it was found there was no significant effect on the errors of blind versus non-blind participants.

In Ukrainian

The relevance of obtaining new samples of nanoscale materials and researching ways to control these processes is supported by constant progress in the fields of nanotechnology, semiconductors, biomedicine, wastewater treatment etc. The Fe0(Steel3)-H2O-O2 system, which is considered promising for use in the specified industries, allows both obtaining a number of nanoscale phases of iron oxygen-containing compounds (IOCs), in particular magnetite, cobalt ferrous ferrite, iron(III) hydroxide oxides, and controlling these processes due to changes in the physicochemical conditions of the process. Taking into account the permanent change in the specified system of phase composition on the metal surface, the method of X-ray diffraction analysis (XRD) was applied using the created additional device for the goniometric attachment GP-13 for the in situ study of IOCs formation processes on the surface of a steel disc in the system Fe0(St3)-H2O-O2. This made it possible to investigate the mechanisms and optimal conditions for the formation of individual ultradisperse and nanosized phases of IOCs under a number of physicochemical conditions. By calculating the area under the characteristic peaks on the in situ XRD patterns, quantitative ratios of IOCs formed under certain physicochemical conditions were found, and the average size of crystallites was calculated according to Scherer's formula, which provided additional information for the analysis of IOCs formation mechanisms. Along with this, the method of scanning electron microscopy (SEM) and the XRD without an additional in situ device were used. Based on the analysis of the obtained kinetic regularities, conclusions were made about the formation of IOCs by the formation of iron (II-III) hydroxycarbonate and hydroxysulfate layered double hydroxides I and II types, followed by their transformation to the final nanoscale phases of magnetite, cobalt ferrous ferrite, and iron(III) hydroxide oxides. The formation and accumulation of ferrous hydroxide phase was not recorded by the XRD in situ, however, in the Fe0(St3)-H2O-O2 system, the formation of iron (II-III) layered double hydroxides based on its monolayers is not excluded. The preference of carbonate anions over chloride anions in the formation processes of iron layered double hydroxides is shown.

<i>In vitro</i> study of the bactericidal activity for new derivatives of quaternary ammonium salts based on pyridoxine against gram-positive / gram-negative bacteria

BACKGROUND: Preventive care and successful treatment of infectious diseases (including hospital-acquired infections) are among the most important tasks of modern healthcare. Not many effective antiseptics and disinfectants available can solve this problem. Quaternary ammonium salts are currently one of the promising classes of disinfectants; however, their use is limited by the ability of microorganisms to develop resistance to the compounds. Modification of quaternary ammonium salts with substituents of various profiles is a possible way to solve this problem. AIM: To conduct a comparative analysis of the bactericidal activity of two original quaternary ammonium compounds based on pyridoxine in comparison with benzalkonium chloride. MATERIALS AND METHODS: The bactericidal profiles of 0.1 and 0.2% aqueous solutions of original quaternary ammonium salts based on pyridoxine were studied against two widespread pathogens: Staphylococcus aureus and Escherichia coli. Antibacterial activity data were obtained using a standard in vitro test (bactericidal activity test on a metal surface; exposure time of 1, 5, and 15 min). In addition to standard conditions, antibacterial efficacy was studied under protein loading conditions, in which BSA solution was added to the surface. RESULTS: For the studied compounds, the reduction factor (RF, reduction lgCFU of microorganisms) was on average ≥3. Protein loading led to a decrease in efficiency by 1–3 times. An interesting effect of exposure time-dependent specificity reversal to the S. aureus and E. coli was observed. CONCLUSIONS: The results showed the high activity of the studied compounds, which corresponds to the effectiveness criterion of RF ≥3 for commercial compounds used in this field.

Fabrication of a coral-like barium titanate nano-piezoelectric coating and its effect on promoting osteogenic differentiation of rat bone marrow mesenchymal stem cells in vitro

Objective: To investigate the biocompatibility of coral-like barium titanate nano-piezoelectric coatings and the influence of ultrasound-excited piezoelectric effect on the early osteogenic differentiation. Methods: The barium titanate nano-piezoelectric coating (the coating group) was prepared on the surface of titanium metal by anodic oxidation, hydrothermal reaction and high-temperature annealing, and polished titanium specimens were used as control group. The surface morphology, composition, and crystal phase and hydrophilicity of the two groups of titanium specimens were characterized using scanning electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy and contact angle meter. The piezoelectric properties of the materials were characterized by piezoresponse force microscopy. Rat bone marrow mesenchymal stem cells (BMSC) were cultured and identified and seeded the surface of titanium specimens in two groups. The cells seeded on blank culture plates were used as blank group. After low intensity pulsed ultrasound intervention, cell proliferation and live/dead staining were detected to evaluate cytocompatibility of the coatings. Alkaline phosphatase (ALP) activity of each group was detected by ALP staining kit, and the expression of osteogenesis-related genes [integrin, bone morphogenetic protein 2 (BMP-2), Runt-related transcription factor 2 (RUNX2)] was detected by real-time fluorescent quantitative PCR (RT-qPCR) to evaluate the effect of the coating on promoting the early osteogenic differentiation of BMSC. Results: The surface of titanium specimens in the coating group showed a uniform coral-like morphology, and the diameter of the coral tentacles was 70-100 nm. The main component was tetragonal barium titanate. The surface hydrophilicity of the coating group (water contact angle 10.12°± 0.93°) was significantly better than that of the control group (water contact angle 78.32°±0.71°) (F= 10 165.91, P<0.001). The coating has a stable piezoelectric property with a piezoelectric constant of about 5 pC/N. Cell experiments showed that, with or without ultrasound, the cell proliferation activity of the coating group was significantly lower than that of the blank group and the control group on the third day (P<0.05). On the fifth day, with or without ultrasound, there was no significant difference in cell proliferation activity between the three groups (P>0.05). After 7 days of culture, the ALP activity of the coating group was significantly higher than that of the blank group and the control group (P<0.05). The results of RT-qPCR showed that the mRNA expression of integrin and BMP-2 in the coating group with ultrasound was significantly higher than that in the other groups with ultrasound, and was higher than that of the coating group without ultrasound (P<0.05). The expression of integrin mRNA in the control group with ultrasound was significantly higher than that in the control group without ultrasound (P<0.05). The expression of RUNX2 mRNA in the coating group with ultrasound was significantly higher than that in the coating group without ultrasound (P<0.05). Conclusions: The coral-like barium titanate nano-piezoelectric coating exhibits favorable biocompatibility and stable piezoelectric property, and facilitates the early osteogenic differentiation of BMSC under the excitation of low-intensity pulsed ultrasound.

Effects of Curing Agents on the Adhesion of Epoxy Resin to Copper: A Density Functional Theory Study.

Epoxy resins are widely used adhesives in industrial fields. To use epoxy resin as an adhesive, it is necessary to mix the epoxy resin with a hardener. Hardeners have various functional groups and skeletons, and the properties of epoxy resins vary depending on the hardener. Although the adhesion of epoxy resins has been extensively studied using density functional theory (DFT) calculations, few studies have evaluated the effect of hardener molecules. Therefore, in this study, DFT calculations of adhesion energies and bonding structures on Cu (111) and Cu2O (111) surfaces are performed for model molecules of adducts of epoxy resin with hardeners having various functional groups and skeletons to evaluate the influence of the hardeners on the adhesion of epoxy resin to the metal surface. The adhesion energy to the Cu (111) surface is governed by the energy due to dispersion forces. Hardeners of the thiol type, which contain relatively heavy sulfur atoms, and hardeners with aromatic rings, displaying high planarity, enable the entire molecule to approach the metal surface, resulting in a relatively high adhesion strength. The calculations for the Cu2O (111) surface show the adhesion strength is more strongly influenced by interactions such as hydrogen bonds between the surface and adhesive molecules than by dispersion forces. Therefore, in adhesion to Cu2O (111), the benzylamine-epoxy adduct with hydrogen bonding and OH-π interactions with the surface, in addition to having a relatively flexible framework, shows a high adhesion strength.

Cauldrons of Bronze Age nomads reveals 2700 year old yak milk and the deep antiquity of food preparation techniques

Cauldrons, vessels that are simultaneously common and enigmatic, offer insights into past cultural and social traditions. While assumed to possess a special function, what these cauldrons contained is still largely mysterious. These vessels, such as those made from bronze or copper alloys, function as reservoirs for ancient organics through the antibacterial qualities provided by the metal surfaces. Here we show, through protein analysis, that cauldrons from the Final Bronze Age (ca. 2700 BP) were primarily used to collect blood from ruminants, primarily caprines, likely for the production of sausages in a manner similar to contemporary practices in Mongolia’s rural countryside. Our findings present a different function from the recent findings of cooked meat in copper-alloy vessels from the northern Caucasus 2000 years earlier, exposing the diversity in food preparation techniques. Our secondary findings of bovine milk within the cauldron, including peptides specific to Bos mutus, pushes back their regional domestication into the Bronze Age.

Effects of chain-chain interaction on the configuration of short-chain alkanethiol self-assembled monolayers on a metal surface.

Surface-specific sum frequency generation vibrational spectroscopy is applied to study the molecular configuration of short-chain n-alkanethiol self-assembled monolayers (SAMs with n = 2-6) on the Au surface. For monolayers with n≥ 3, the alkanethiols are upright-oriented, with the CH3 tilt angle varying between ∼33° and ∼46° in clear even-odd dependency. The ethanethiol monolayer (n = 2) is, however, found to exhibit a distinct lying-down configuration with a larger methyl tilt angle (67°-79°) and a smaller CH2 tilt angle (56°-68°). Such a unique configurational transition from n = 2 to n≥ 3 discloses the steric effect owing to chain-chain interaction among neighboring molecules. Through density functional theory calculations, the transition is further confirmed to be energetically favorable for thiols on a defective reconstructed Au(111) surface but not on the pristine one. Our study highlights the roles of the chain-chain interaction and the substrate surface atomic structure when organizing SAMs, offering a strategic pathway for exploiting their applications.

Amelioration of protective organic layer using acenaphthene-based inhibitor responsible for excellent anti-corrosion performance: Experimental and computational perspectives

Despite the engineering promise offered by the co-existence of organic substances in protecting vulnerable metallic materials from corrosive environments, the interaction and formation mechanisms that induce the development of new materials with improved structural properties remain less understood. This study investigated the corrosion inhibitory properties of two acenaphthene derivatives, acenaphthylene-1,2‑dione (ACP) and 1,2-dihydroacenaphthylen-1-ol (DCP), as inhibitors for N80 steel in a 15 % HCl solution. The anticorrosive effectiveness of ACP and DCP compounds was evaluated through multiple research methods, including weight loss analysis, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and surface characterization using scanning electron microscopy (SEM). The experimental findings demonstrate that ACP exhibits superior inhibition performance compared to DCP, with an inhibition efficiency of 93.54 % for ACP and 73.12 % for DCP at an optimum concentration of 5 × 10–3 M. EIS data show that the charge transfer resistance increases with higher concentrations of both compounds. PDP results indicate that ACP and DCP act as mixed-type inhibitors without altering the corrosion mechanism. The kinetic parameters of corrosion adsorption follow the Langmuir isotherm, highlighting a competition between physical and chemical interactions. To investigate how the geometric structures resulting from functional groups influence their interaction with the metal surface, theoretical calculations employing density functional theory (DFT), molecular dynamics (MD), and density-functional tight-binding (DFTB) were conducted. These calculations were aimed at gaining insights into the adsorption behavior of ACP and DCP on the metal surface and their interfacial mechanism. The calculations demonstrate that the molecule possessing twin donor atoms along with p-type orbitals of aromatic rings significantly influenced the formation of a protective film with a uniform distribution. This configuration exhibited superior corrosion performance compared to a molecule containing only one hydroxyl group (—OH). Theoretical calculations further suggest that ACP exhibits stronger adsorption ability, with the two oxygen atoms identified as the most reactive sites, indicating their tendency to donate electrons to the iron surface. The robust resonance-stabilized structure of ACP enhances the stability of the molecules, facilitating its interaction and adsorption onto the metal surface compared to the DCP inhibitor. Overall, the superior inhibition performance of ACP is attributed to the close bonding of twin donor fragments within the ACP molecule, forming a more compact adsorbed inhibitor film on the steel surface.

Synergistic Bulk and Surface Engineering for Expeditious and Durable Reversible Protonic Ceramic Electrochemical Cells Air Electrode.

Reversible protonic ceramic electrochemical cells (R-PCECs) offer the potential for high-efficiency power generation and green hydrogen production at intermediate temperatures. However, the commercial viability of R-PCECs is hampered by the sluggish kinetics of the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) within conventional air electrodes operating at reduced temperatures. To address this challenge, this work introduces a novel approach based on the simultaneous optimization of bulk-phase metal-oxygen bonds and in-situ formation of a metal oxide nano-catalyst surface modification. This strategy is designed to expedite the ORR/OER electrocatalytic activity of air electrodes exhibiting triple (O2-, H+, e-) conductivity. Specifically, this engineered air electrode nanocomposite-Ba(Co0.4Fe0.4Zr0.1Y0.1)0.95Ni0.05F0.1O2.9-δ demonstrates remarkable ORR/OER catalytic activity and exceptional durability in R-PCECs. This is evidenced by significantly improved peak power density from 626 to 996mW cm-2 and highly stable reversibility over a 100-h cycling period. This research offers a rational design strategy to achieve high-performance R-PCEC air electrodes with superior operational activity and stability for efficient and sustainable energy conversion and storage.

Synthesis of Polymer Brushes on Tannic Acid-Coated Copper Particles and Surface Co-Assembly.

The synthesis of polymer brushes on inorganic particles is an effective approach to surface modification. The polymer brushes on the surface endow the substrates with new surface properties. However, the lack of functional groups and the difficulty of surface modification have made it difficult to develop an effective method for the synthesis of polymer brushes on metal surfaces. Herein, a simple and versatile strategy for synthesizing polymer brushes on copper particles is reported. Tannic acid (TA) molecules are adsorbed onto the surfaces of copper particles, forming TA coatings. Quaternized poly(2-(dimethylamino)ethyl methacrylate)-block-polystyrene (qPDMAEMA-b-PS) block copolymer (BCP) chains are grafted on the TA coatings through hydrogen bonding and electrostatic interaction, and PS brushes are grafted on the copper particles. The effects of TA concentration on the adsorption of TA and PS brush synthesis are discussed. The PS brushes are able to form surface nanostructures on the copper particles through co-assembly with PDMAEMA-b-PS BCP chains. The effect of BCP concentration on the surface nanostructures is investigated. It is reasonable to expect that polymer brushes and surface nanostructures can be synthesized on different metal surfaces by using the TA-coating approach reported in this paper.

Vacancy Ordering in Ultrathin Copper Oxide Films on Cu(111).

Oxide thin films grown on metal surfaces have wide applications in catalysis and beyond owing to their unique surface structures compared to their bulk counterparts. Despite extensive studies, the atomic structures of copper surface oxides on Cu(111), commonly referred to as "44" and "29", have remained elusive. In this work, we demonstrated an approach for the structural determination of oxide surfaces using element-specific scanning tunneling microscopy (STM) imaging enhanced by functionalized tips. This approach enabled us to resolve the atomic structures of "44" and "29" surface oxides, which were further corroborated by noncontact atomic force microscopy (nc-AFM) measurements and Monte Carlo (MC) simulations. The stoichiometry of the "44" and "29" frameworks was identified as Cu23O16 and Cu16O11, respectively. Contrary to the conventional hypothesis, we observed ordered Cu vacancies within the "44" structure manifesting as peanut-shaped cavities in the hexagonal lattice. Similarly, a combination of Cu and O vacancies within the "29" structure leads to bean-shaped cavities within the pentagonal lattice. Our study has thus resolved the decades-long controversy on the atomic structures of "44" and "29" surface oxides, advancing our understanding of copper oxidation processes and introducing a robust framework for the analysis of complex oxide surfaces.

Revealing the Mechanism of Combining Best Properties of Homogeneous and Heterogeneous Catalysis in Hybrid Pd/NHC Systems

AbstractThe formation of transient hybrid nanoscale metal species from homogeneous molecular precatalysts has been demonstrated by in situ NMR studies of catalytic reactions involving transition metals with N‐heterocyclic carbene ligands (M/NHC). These hybrid structures provide benefits of both molecular complexes and nanoparticles, enhancing the activity, selectivity, flexibility, and regulation of active species. However, they are challenging to identify experimentally due to the unsuitability of standard methods used for homogeneous or heterogeneous catalysis. Utilizing a sophisticated solid‐state NMR technique, we provide evidence for the formation of NHC‐ligated catalytically active Pd nanoparticles (PdNPs) from Pd/NHC complexes during catalysis. The coordination of NHCs via C(NHC)−Pd bonding to the metal surface was first confirmed by observing the Knight shift in the 13C NMR spectrum of the frozen reaction mixture. Computational modeling revealed that as little as few NHC ligands are sufficient for complete ligation of the surface of the formed PdNPs. Catalytic experiments combined with in situ NMR studies confirmed the significant effect of surface covalently bound NHC ligands on the catalytic properties of the PdNPs formed by decomposition of the Pd/NHC complexes. This observation shows the crucial influence of NHC ligands on the activity and stability of nanoparticulate catalytic systems.

Pressure and thermal effects on Rayleigh fiber-optic strain measurment for soil-structure interaction

Optical strain sensing in civil engineering has been adopted for both field applications and advanced laboratory testing of structural health monitoring. Rayleigh backscatter devices (ROFDR) are presented for use with geotechnical centrifuge research since they offer distributed sensing capabilities, and through this study have been shown to have negligible interference from pressure effects, and can be made with low-cost disposable sensors. A comparison between a single channel and multi-channel fiber optic rotary joint (FORJ) is presented in the context of transmitting optical strain data across a rotating interface. The orthogonal pressure effects (eg. From soil) of a free-floating fiber under isotropic pressure was less than 0.32 με / kPa and that the pressure effect on a fiber bonded to a metal surface was below the detection limit of the instrument, 1 με, for an applied pressure of 60 kPa. The ROFDR system showed highly repeatable measurement of a constant temperature reading through the use of a water bath experiment. The system is stable to +/- 10 microstrain within 2-sigma for a &gt;12 hr constant temperature test. An example case of a pipeline buried in a slope experiencing a landslide is presented where the optical strain sensing is used to capture strain pairs along the crownline and pipe invert to capture bending moment of the pipeline. Geotechnical centrifuge modelling in a 1 metre drum was carried out using a multi-channel FORJ coupled with an ROFDR system.

Revealing the Mechanism of Combining Best Properties of Homogeneous and Heterogeneous Catalysis in Hybrid Pd/NHC Systems.

The formation of transient hybrid nanoscale metal species from homogeneous molecular precatalysts has been demonstrated by in situ NMR studies of catalytic reactions involving transition metals with N-heterocyclic carbene ligands (M/NHC). These hybrid structures provide benefits of both molecular complexes and nanoparticles, enhancing the activity, selectivity, flexibility, and regulation of active species. However, they are challenging to identify experimentally due to the unsuitability of standard methods used for homogeneous or heterogeneous catalysis. Utilizing a sophisticated solid-state NMR technique, we provide evidence for the formation of NHC-ligated catalytically active Pd nanoparticles (PdNPs) from Pd/NHC complexes during catalysis. The coordination of NHCs via C(NHC)-Pd bonding to the metal surface was first confirmed by observing the Knight shift in the 13C NMR spectrum of the frozen reaction mixture. Computational modeling revealed that as little as few NHC ligands are sufficient for complete ligation of the surface of the formed PdNPs. Catalytic experiments combined with in situ NMR studies confirmed the significant effect of surface covalently bound NHC ligands on the catalytic properties of the PdNPs formed by decomposition of the Pd/NHC complexes. This observation shows the crucial influence of NHC ligands on the activity and stability of nanoparticulate catalytic systems.

A Facile Chemical Reduction Approach of Li–Sn Modified Li Anode for Dendrite Suppression

Lithium dendrites are among the most significant threats associated with the practical application of lithium metal anode in lithium batteries. Lithium dendrites are caused by the slow Li‐ion diffusivity in the bulk lithium, which results in a non‐uniform electric field‐cum‐uneven Li plating/stripping at the electrode/electrolyte interface over prolonged cycling. Herein, a facile chemical reduction method is utilized to construct a Li‐ion diffusive Li–Sn protective layer on the electrolyte‐exposed surface of lithium metal to overcome the aforementioned challenge. A systematic study on the SnCl4 precursor concentration variation demonstrated that 25 mM SnCl4 concentration is the most effective and displays a cumulative areal capacity beyond 700 mAh cm−2 at 1 mA cm−2 for 1 h. Moreover, it exhibits superior cumulative capacities than bare Li metal at higher current densities of 2 and 3 mA cm−2. In situ optical microscopy reveals more uniform lithium deposition on the Li–Sn‐modified electrode, while mossy and dendritic lithium growth is observed on the bare lithium electrode. Full cells fabricated with Li–Sn modified anode and NMC532 cathode exhibited 83% capacity retention after 150 cycles, outperforming bare Li‐containing cells, which shows a catastrophic decay post 100 cycles, illustrating the propensity for safer Li metal batteries with Li–Sn modified anode.

Okra leaves extract as green corrosion inhibitor for steel in sulfuric acid: Gravimetric, electrochemical, and surface morphological investigations

Utilizing plant extracts as an alternative source for corrosion inhibitors holds significant promise in minimizing the risk of corrosion. In this study, an okra leaf extract (OLE) was employed as a corrosion inhibitor for N80 steel in 1.0 M H2SO4. The corrosion rate was assessed concerning temperature (30, 40, 50, and 60 °C) and inhibitor concentrations (blank, 25, 50, 75, and 100 ml/l) through weight loss and electrochemical polarization techniques. The results indicated that OLE functions as a mixed-type corrosion inhibitor, with corrosion rates increasing with temperature and decreasing with inhibitor concentration. The maximum corrosion inhibition efficiency reached 96 % at 30 °C and 100 ml/l. Adsorption studies revealed that OLE physically adsorbed onto the mild steel surface, following the Langmuir adsorption isotherm. Gravimetrical and electrochemical techniques were confirmed by FTIR and UV measurements, which showed the presence of a protective layer on the metal surface. Optical microscopy, AFM, and SEM images demonstrated the formation of a protective layer on the metal surface. Thermogravimetric analysis (TGA) highlighted the thermal stability exhibited by inhibitor molecules, which showed that OLE was thermally stable up to 85 °C.

Characterization of industrial TNT in ammunition shells: An in-depth study of artificial aging effects using Fourier-Transform infrared spectroscopy and gas chromatography–mass spectrometry

In this study, we comprehensively investigated the degradation of industrial trinitrotoluene (TNT), focusing on the effects of aging and direct contact with steel surfaces, mirroring real-world usage conditions. While practical knowledge exists regarding this degradation, the existing literature lacks in-depth insights into the underlying processes. To address this gap, we conducted experiments using small steel samples, representative of military ammunition casings, which were coated with TNT and subjected to 30 days of heating at 75 °C under vacuum conditions. A subset of these samples was coated with a protective red alkyd paint. After the aging process, the TNT was carefully removed from the metal surfaces and subjected to a comprehensive analysis encompassing scanning electron microscopy, Fourier-transform infrared spectroscopy, and gas chromatography-mass spectrometry. Our results reveal a remarkable preservation of the chemical integrity of industrial TNT, even in the presence of thermal stress and direct steel contact. Although superficial changes were observed in the TNT's appearance, all analytical data consistently demonstrated the maintenance of its chemical composition. Notably, the sole change in composition was attributed to the presence of degradation products associated with the alkyd paint coating, rather than intrinsic TNT degradation. These findings underscore the negligible impact of degradation processes on TNT in scenarios involving the solid-phase thermal stress of TNT in direct contact with metal, significantly enhancing our understanding of TNT safety when packaged within steel artifacts—a common context in military ammunition.

Structure and properties of the hot pressing molded anodized aluminum alloy/polyformaldehyde hybrids

The metal-plastic hybrid is one of the important solutions for lightweight and high-strength composite. The anodized aluminum alloy（AAA）/polyformaldehyde（POM） hybrids with excellent mechanical properties were processed by the hot pressing technology. The surface of the aluminum alloy plate was firstly pretreated with phosphoric acid and oxalic acid anodizing, resulting in a large number of micro-nano scale pores on the surface. These pores were well embedded with plastic melt during hot pressing to form micro-nano mechanical interlocking structures and the Al–O–C chemical bond at the interface is generated, thus ensuring good bonding strength at the metal and plastic interface. The maximum tensile-shear strength of the metal-plastic hybrid was 30.65 MPa, meanwhile, the metal-plastic interface failure presented mainly a mixed failure mode, including resin removal from the metal surface and plastic tearing from the plastic surface. At the same time, the salt spray test, thermal shock test, and variable temperature test were adopted to investigate the application performance of the metal-plastic hybrid. The Al/POM hybrids were able to maintain their mechanical strength above 20 MPa for 28 days in a salt spray environment, 14 times in a thermal shock cycle, and at high temperatures. The high mechanical strength of hybrid has good potential for automotive applications.

A comparative study of YOLOv5 and YOLOv8 for corrosion segmentation tasks in metal surfaces

This study delves into the comparative efficacy of YOLOv5 and YOLOv8 in corrosion segmentation tasks. We employed three unique datasets, comprising 4942, 5501, and 6136 images, aiming to thoroughly evaluate the models’ adaptability and robustness in diverse scenarios. The assessment metrics included precision, recall, F1-score, and mean average precision. Furthermore, graphical tests offered a visual perspective on the segmentation capabilities of each architecture. Our results highlight YOLOv8’s superior speed and segmentation accuracy across datasets, further corroborated by graphical evaluations. These visual assessments were instrumental in emphasizing YOLOv8’s proficiency in handling complex corroded surfaces. However, in the largest dataset, both models encountered challenges, particularly with overlapping bounding boxes. YOLOv5 notably lagged, struggling to achieve the performance standards set by YOLOv8, especially with irregular corroded surfaces. In conclusion, our findings underscore YOLOv8’s enhanced capabilities, establishing it as a preferable choice for real-world corrosion detection tasks. This research thus offers invaluable insights, poised to redefine corrosion management strategies and guide future explorations in corrosion identification.