Surface coating methods with metal phosphates (e.g., AlPO4, NiPO4, CoPO4, Co3(PO4)2, FePO4) have been widely employed to improve the electrochemical performance of the layered LiNi1-x-yCoxMnyO2 (NMC, where x < 1 and y < 1) battery system. However, the key mechanism that underpins the performance/stability improvement is not fully understood. Herein, an amorphous FePO4 coating method is chosen to investigate the effects of the coating on the electrochemical property and the surface environment of the cathode. A particular attention has been devoted to the origin of the over-charge tolerance achieved by the metal phosphate coating. To gain further insight into the improvement process by the FePO4, a density functional theory (DFT) simulation has been conducted. The enhanced stability during the high voltage cycling can be ascribed to the increased Fe(3d)-O(2p) covalency. Consequently, the TM(3d)-O(2p) character become less covalent, which in turn minimizes the electron extractions from the O(2p) band during the charge compensation process. This study offers a crucial aspect of the optimized materials design for metal phosphate coatings to enhance the battery stability and performance.
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