Because of the climate crisis caused by increasing atmospheric CO2 concentration, developing technologies for reducing them has become imperative. Among various tries, electrochemical CO2 reduction reaction (ECRR) is one of the promising solutions for carbon dioxide recycling as it can be used for the production of more valuable industrial chemicals(e.g. syngas, CO, formic acid...) in a clean way.Ethylene, one of the products, has a high market price of 1.30 dollars/kg. It has various uses for polyethylene production and ethylbenzene synthesis. Ethanol is 1.00 dollars/kg and can be used as fuel. In addition, formic acid has a high value of 0.74 dollars/kg and is used in preservatives and anti-bacterial agents. Carbon monoxide can be easily converted into other hydrocarbon forms through Fischer-Tropsch synthesisFor electrolysis, gas diffusion layer(GDL) based electrolyzers have been used. This is because carbon dioxide has a solubility limit of 33 mM, so humidified carbon dioxide in the form of a gas is used to overcome this up to 41 mM. The hybrid flow cell is an electrolytic bath in which a gas diffusion layer and a cathode liquid layer are separated from the anode by a polymer membrane. It is easy to collect liquid products generated from the cathode side, but it has resistance by the liquid layer. The MEA electrolyzer is an AEMWE-based electrolytic bath in which the cathode liquid layer has been removed. Since the electrode and the membrane are in direct contact and contain a small amount of liquid, a three-phase interface is formed, resulting in an electrolytic reaction.Focusing on the catalyst, Cu is the only mono-metal that shows decent selectivity for multi-carbon products(e.g. ethylene, ethanol, acetate, propanol...). For decades, various researches have been conducted on the development of Cu catalysts through bi-metal composition, oxidation state control and about grain boundaries, crystal facet, single-atom. However, it still has challenges about low partial current density and insufficient stability to commercialize.Herein, copper sulfide catalysts were fabricated on gas diffusible carbon paper with microporous layer(MPL/CP). First, Cu nanoparticles were electrochemically deposited on the MPL/CP. Subsequent immersing it into Na2S solution enables ionic exchange of surface oxygens with S ions. Because the copper sulfide state has low solubility product constant, so is thermodynamically more stable. As reported, sulfur can change the distance between metal molecules, their oxidation state and their morphologies. By adjusting the exchange condition, the catalyst morphology and surface composition can be easily controlled. The fabricated electrodes were employed as cathodes for CO2RR electrolyzer and its faradaic efficiency(FE) was computed. It was revealed that the CO2RR performance was highly affected by S coverage on Cu surface. At some point the existence of Sulfur changed selectivity by enhancing the FE of ethylene and oppressing FE of methane.
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