This study proposes the Inverse Local Radial Point Interpolation Method (iLRPIM) for reconstructing the deformation of irregular plate structures. The proposed methodology eliminates the drawbacks of the existing inverse finite-element method (iFEM), where the Jacobian matrix results in reduced computational accuracy for irregular plate-shape sensing. To this end, this paper released from the element and used the Mesh-Free method to describe the calculated strains. Subsequently, the system equation was formulated by minimizing the error between the measured and calculated strains. The deformation parameters were then computed by solving this system equation. Additionally, compared to iFEM, iLRPIM allows for easier adjustment of the interpolation function, making it more suitable for real-world engineering applications. The effectiveness of iLRPIM has been validated through simulations and practical experiments using four typical models. In simulations of the UAS wing box equivalent model, peak errors were below 0.8 mm for a deformation range of 25 mm. In practical scenarios, peak errors were below 3.1 mm for a deformation range of 85 mm. These results underscore the system’s capability to accurately sense the shapes of irregular plate structures using iLRPIM.
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