Melt Flow Index Research Articles

Solvolysis of Nylon: A Pathway to Sustainable Recycling and Circular Economy

Polyamides (PAs) are extensively utilized across various applications, yet the accumulation of PA residues presents significant ecological and environmental challenges. Given that a substantial portion of fishing nets are composed of nylon, a type of PA, this material’s disposal raises environmental concerns impacting marine life and the global ecosystem. Therefore, to enhance sustainability, they could be collected and recycled. This study introduces a method for the chemical recycling of PA waste using hydrochloric acid (HCl). Through solvolysis, a PA was depolymerized, and the effect of various reaction conditions on the depolymerization yield was analyzed, being the best conditions established in this work (100 °C, 4 h, and an HCl/PA ratio of 11:1, wt.wt−1). Next, a novel separation methodology was employed to isolate recycled products from salts formed during neutralization. Subsequently, these recycled products were incorporated as a partial substitute (up to 10% wt.wt−1) for a conventional PA in a new material production. The results indicate that the presence of recycled products enhances material stiffness due to crystallinity differences compared to the virgin matrix. In turn, the introduction of lower-molecular-weight species increases the materials’ glass transition temperature (Tg) and their melt flow index (MFI). This research underscores a sustainable pathway for PA recycling aligned with circular economy principles, contributing positively to environmental conservation efforts.

Durable polymer composites preparation with oxy-delignified banana fiber for automotive parts: A study on mechanical and thermal properties

An innovative process route has been developed to produce modified banana fiber that are used as reinforcement in polypropylene composites for automotive parts. Banana fiber (BF) is modified through, Alkaline peroxide (APF), and oxygen delignification (ODF) treatment to obtain better adhesion and enhanced thermo-mechanical properties. The fiber-reinforced polymer (FRP) composites (10–30 % loading), were prepared through a specified configuration in a co-rotating twin screw extruder followed by injection molding. The results show that the ODF treatment with a 15 % NaOH concentration resulted in an 11-kappa number, which was lower than APF and untreated fiber. The highest improvement in tensile (31.27 ± 2.56) and flexural strength (44.880 ± 1.05 MPa) was achieved for ODF polymer composite and were 20.40 % and 35.6 % higher compared to the untreated fiber. The addition of natural fiber decreased the melt flow index to 7.56 gm/10 min with a slight decrease in hydrophilicity. The thermal stability was increased with enhanced melting, crystallization temperatures, and surface morphology.

Study of mechanical and rheogical properties of HDPE/iPP cross-linking polymer blends

The rapidly developing subject of polymer mix design presents prospects for the creation of materials with precisely customised qualities. It's crucial to comprehend the morphology that results from blending immiscible polymers for obtaining the required mechanical qualities. This study explores the complex interactions between structure and characteristics in both cross-linked and unmodified blends of HDPE and iPP. Our study provides important new information by combining mechanical testing and rheological evaluations. It is observed that materials that are cross-linked have a significantly higher viscosity, which suggests the establishment of a three-dimensional network and improved stability. Furthermore, HDPE exhibits enhanced behaviour after crosslinking. After crosslinking, the melt flow index decreases, indicating increased resistance to flow and deformation because more interchain links are formed. Higher PP concentration in unmodified blends results in greater flexibility and ductility, but cross-linking causes rigidity. On the other hand, cross-linking improves flexibility by reducing rigidity in mixes with a lower iPP concentration. Additionally, the combination of iPP and crosslinking agents results in a significant improvement in mechanical strength, which reinforces structural integrity. Crosslinking also improves impact resistance, making the materials appropriate for uses requiring strong performance in demanding circumstances.

Repurposing ABS to Produce Polyamide 6 (PA6)-Based Blends: Reactive Compatibilization with SAN-g-MA of a High Degree of Functionalization

In this study, recycled acrylonitrile-butadiene-styrene terpolymer (ABSr) was reused to produce polyamide 6 (PA6)-based blends. This was achieved through reactive compatibilization using styrene-acrylonitrile-maleic anhydride (SAN-g-MA) copolymer with a high degree of functionalization (6–10% MA). The PA6/ABSr and PA6/ABSr/SAN-g-MA blends were prepared through melt processing and injection molding and then analyzed for their rheological, mechanical, thermomechanical, thermal, and structural properties, as well as morphology. The torque rheometry revealed a maximum reactivity of the PA6/ABSr (70/30 wt%) blend with low SAN-g-MA (5 phr—parts per hundred resin) content, while above this threshold, torque began to decline, indicating compatibilizer saturation in the interface. These findings were further substantiated by the increase in complex viscosity and the lower melt flow index (MFI) of the PA6/ABSr/SAN-g-MA (5 phr) blend. The 5 phr SAN-g-MA reactive compatibilization of the PA6/ABSr blends significantly enhanced its impact strength, elongation at break, tensile strength, and heat deflection temperature (HDT) by 217%, 631%, 12.6%, and 9.5%, respectively, compared to PA6/ABSr. These findings are promising for the plastic recycling field, paving the way for the production of new tailor-made materials at a reduced price.

Features of the change in the thermal coefficient of electrical resistance upon heating electrically conductive composites of crystallizable polyolefins with carbon black

Objectives. To investigate electrically conductive polymer composite materials (EPCMs) based on crystallizable polyolefins and electrically conductive carbon black for the production of self-regulating heaters; to study the mechanism of the occurrence of positive and negative temperature coefficients (PTC and NTC) upon heating such composites.Methods. A comprehensive study of the structure and properties of crystallizable EPCMs with electrically conductive technical carbon was carried out. In order to measure the electrical characteristics of the composites, they were compacted into plates to model polymer heaters. Contact electrodes made of an ungreased brass mesh were embedded in their ends. The temperature dependencies of the electrical characteristics of the samples were investigated in a modified thermal chamber of an FWV 633.10 Vicat softening temperature meter. The change in the degree of crystallinity was analyzed by means of differential scanning calorimetry with a NETZSCH DSC 204 F1 Phoenix calorimeter. The dilatometric and rheological characteristics of the samples were studied using an IIRT-AM melt flow index tester.Results. It was determined that the self-regulation ability (an abnormally high positive thermal coefficient of electrical resistance) of selfregulating heaters made of composites of crystallizable polyolefins with electrically conductive technical carbon cannot be explained by the thermal expansion of EPCMs alone. It was shown that in crystallizable polyolefin-based EPCMs, the inversion of the thermal coefficients of electrical resistance (transition from PTC to NTC) is associated with a change in the aggregate state of EPCMs and the beginning of its transition to a viscous-flow state. A mechanism involving a sharp increase in the electrical resistance of self-regulating crystallizable polyolefin-based composite with electrically conductive technical carbon was proposed and substantiated. This mechanism takes into account the additional shear deformation effect produced on the crystalline phase of the EPCM by numerous expanding melt microvolumes formed at the early stages of the melting process with a minimum change in the degree of crystallinity.

Flat biofilms extrusion of poly(lactic acid)/poly(butylene adipate‐co‐terephthalate) grafted with glycidyl methacrylate blends: Toward ecological packaging for sustainability

AbstractBlends of poly(lactic acid) (PLA)/poly(butylene adipate‐co‐terephthalate) grafted with glycidyl methacrylate (PBAT‐g‐GMA) were developed to produce flat and flexible biofilms through extrusion. The PLA/PBAT‐g‐GMA (90%/10%, 80%/20%, 70%/30%, and 60%/40% by mass) blends were processed in the internal mixer, injection molded, and manufactured into flat films. The optimal composition to produce flexible biofilms was PLA/PBAT‐g‐GMA (60/40%), as it demonstrated a decrease in elastic modulus of 53.2% and a significant gain in elongation at a break of 4923% about pure PLA. The incorporation of 40% PBAT‐g‐GMA in PLA increased the torque (Z) by 208%, while the melt flow index (MFI) decreased by 51.57%, compared to PLA. Additionally, the degradation rate (Rz) and molar mass loss (Rm) during processing were minimized, indicating that 40% PBAT‐g‐GMA enhanced stability of the PLA matrix. Fourier transform infrared spectroscopy indicated interactions between the GMA of PBAT‐g‐GMA and PLA, justifying the increase in viscosity and elongation at break. The PLA/PBAT‐g‐GMA (60/40%) composition showed a transmittance in the range of 20%–48% (400–800 nm) and an oxygen gas permeability of 1.56 × 10−5 cm3 STP/cm−2 h bar, indicating its potential for applications in packaging with optical barrier properties. Scanning electron microscopy (SEM) revealed ligaments in the interfacial region between PLA and PBAT‐g‐GMA, confirming the good performance in elongation at break. The results presented are essential for the plastics processing sector, aiming to develop eco‐friendly packaging.

Compatibilization of Post‐Consumer Recycled Polypropylene/Polyethylene Binary Blends

ABSTRACTThis work investigates the compatibilization of post‐consumer recycled binary blends of polypropylene/polyethylene (PP/PE), with either high‐density PE (HDPE) or linear low‐density PE (LLDPE). Ethylene‐octene elastomer copolymers from the olefin block copolymers (OBC) family, Dow's INFUSE 9107 and INFUSE 9507, were used as compatibilizers at 4, 6, and 8 wt%. Two different recycled PP/PE blends were used: a 50/50 by weight PP/HDPE white blend (0 W), and a black blend (0B) comprising 85/15 PP/LLDPE by weight. The mechanical properties, thermal properties, and morphology of these injection‐moldable blends indicate that compatibilization took place. Elongation at break and tensile impact strength increased with compatibilizer content, especially with INFUSE 9107. For instance, the impact strength of 0 W increased almost three‐fold with 8 wt% OBC, while that of 0B was doubled with 6 wt% OBC. The tensile strain at break increased up to six‐fold with 8 wt% OBC, reaching 360% and 180% for the white and black blends, respectively. Elastic Moduli decrease to some extent, but remain within the range of applicability of PP‐based compounds. The melt flow index (MFI) values, above 20 g/10 min for 0 W and 7–8 g/10 min for 0B, allow for injection molding of these blends. Moreover, a two‐phased morphology became less apparent, the improved compatibility being driven by the lower interfacial surface energy of the blend and more efficient stress transfer between the phases. INFUSE 9107 achieved better impact strength and elongation results, mainly in the white blends, and this is explained by the better compatibility, its localization at the interface, and the lower crystallinity of the compatibilized blend.

On the printability of high-density polyethylene (HDPE) reinforced with long glass and short carbon fibres

Purpose This research is about the possibilities of using high-density polyethylene (HDPE)-based composites consisting of long glass and short carbon fibres because HDPE is one of the more preferred thermoplastics day by day due to its sustainability, cost-effectiveness and availability in the relevant markets. HDPE has become an increasingly preferred material in the marine industry in recent years due to its high resistance to marine environmental conditions (high resistance to UV, surface-fouling marine organisms and corrosive effects of salty and low-pH water). In the highly competitive boat building industry, additive manufacturing offers new opportunities such as rapid prototyping and design freedom. This study aims to investigate the possibilities of using a material suitable for the marine environment and an additive manufacturing (AM) method offering new possibilities, especially for small craft with complex forms. Design/methodology/approach A total of six new HDPE-based composites consisting of long glass and short carbon fibres at 10, 15 and 20% by weight have been proposed for the first time in this study for the use in boat building industry, proposing the application of these new composite materials with AM method, which the industry is not yet fully adopted, is also an innovative aspect of the study. The performances of the materials in AM’s material extrusion (MEX) method were evaluated using the results obtained from mechanical (tensile, compression, shear and impact) and thermal (melt flow index [MFI], thermogravimetric analysis [TGA] and thermomechanical analysis [TMA]) tests. In addition, the structure of the composites was examined with scanning electron microscopy and micro computed tomography visually, and the rheological properties of the composites were also determined by the related tests. As an industrial case study, a ship propeller was manufactured from the composites produced with CF15, which was thought to give the best performance in marine use, and this propeller was tested under water flow. Findings It is evaluated that the composites proposed in this study can be used in marine industry in line with the analyses and test results. The performance of the propeller produced as a case application also confirms this view. The printability of HDPE-based composites, reinforced by both glass and carbon fibre, is much better than that of pure HDPE, and the composites are suitable for use AM’s MEX method in boat building industry. As the fibre contents in the proposed composites increase, the strength values increase and the impact resistance and hardness decrease. The CF15 composite, which meets each of those mechanical and physical values at an average level, is a recommended option for marine applications. Originality/value This study has two basic originalities: (1) On the basis of HDPE, which is widely used in the marine industry, to produce composites that will overcome the deficiencies of this material in practice and to present them to relevant industry by improving their properties; (2) at the same time, to discuss for the first time the use of new HDPE-based materials in AM, whose printability has also been improved through composite, to help dissemination of AM technologies in marine industry in general and in the boat building industry in particular.

Injection-molded thermoplastic cassava starch modified with single and mixed polyol plasticizers

Increasing interest in biodegradable and cost-effective materials derived from renewable resources has led to the development of injection-moldable thermoplastic starch (TPS). Plasticizers constitute an indispensable additive for manufacturing TPS, influencing both its thermomechanical processability and performance. The aim of the current work is thus to study the effect of single and mixed polyol plasticizers on the performance of injection-molded TPS. This study was carried out by using three types of polyols – glycerol, xylitol, and sorbitol– as single and equal-weight binary mixed plasticizers to modify cassava starch via extrusion. The resulting TPS extrudates were converted to test specimens via injection molding. Melt flow index, moisture content, water contact angle, and tensile and dynamic mechanical thermal properties of the materials were examined. In addition, Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and thermogravimetric analysis were also conducted. The results show that the higher-molecular-weight polyols (xylitol and sorbitol) exhibited lower plasticizing efficiency but formed denser hydrogen-bonding interactions with starch molecules than the smaller-molecular-weight one (glycerol). In both single and mixed plasticizer systems, increasing the molecular weight of the polyol plasticizer led to enhancements of the tensile strength (up to 27 MPa (200 % increment) and 26 MPa (115 % increment) for single and mixed plasticizer systems, respectively), Young's modulus (up to 386 MPa (240 % increment) and 458 MPa (185 % increment) for single and mixed plasticizer systems, respectively), decomposition temperature (2–3 °C), and glass transition temperature (30–50 °C) of TPS and a reduction in its moisture content (60–80 %) and surface stickiness, though disadvantages included poorer thermomechanical processability and higher melt viscosity and brittleness. In conclusion, using a co-plasticizer of glycerol and xylitol is appropriate for injection-molded TPS articles considering both processability and performance. The obtained TPS has potential applications in edible or single-use biodegradable rigid products, such as pet chew toys, chopsticks, cutlery, plant pots, etc.

Mechanical recycling of polyamide 6 and polypropylene for automotive applications

AbstractThis study investigates the mechanical recycling of polyamide 6 (PA6) from discarded fishing nets and polypropylene (PP) from automotive battery scraps and household waste for automotive applications. The mechanical properties of both materials were evaluated through tensile, impact, and thermal testing, revealing that recycled PA6 (r‐PA6) and recycled PP (r‐PP) can achieve mechanical performance similar to virgin materials. Recycled PA6 was reinforced with 30% glass fiber (GF), significantly enhancing its tensile strength from 70 to 170 MPa, comparable with virgin PA6's (76 MPa). Furthermore, the tensile modulus of r‐PA6 increased from 7720 to 8500 MPa. Recycled PP was compounded with thermoplastic elastomers (TPE) and fillers, such as calcium carbonate (CaCO₃) and talc, improving its impact strength from 5 to 18 KJ/m2 and improving thermal stability, with a heat deflection temperature (HDT) reaching 95°C. The optimized formulations for r‐PP, particularly from automotive battery scrap, achieved a melt flow index (MFI) of 12–16 g/10 min, preventing molding defects. This study highlights the importance of controlled thermal treatments, appropriate additive use, and accurate processing conditions in producing high‐quality recycled polymer compounds.Highlights Recycled PA6 reinforced with 30% GF achieves a tensile strength of 170 MPa. Thermal treatment increases the tensile modulus of r‐PA6 to 8500 MPa, similar to virgin PA6. Incorporating TPE improves the impact strength of r‐PP to 18 KJ/m2. Calcium carbonate and talc enhance the thermal stability of r‐PP to 95°C. The melt flow index of r‐PP optimized to 12–16 g/10 min for better moldability.

Study of Mechanical and Thermal Properties of Environmentally Friendly Composites from Beer Bagasse.

The influence of bagasse fibres from beer manufacturing in mechanical, thermal, and rheological properties of three polymers (BioPE, PLA, and PP) has been studied in order to develop new environmentally friendly biocomposites for injection moulding applications. Totals of 10 wt%, 20 wt%, and 30 wt% of bagasse fibre (BSG) were added to the polymers by extrusion compounding, adding specific compatibilising additives, and injected samples were mechanically characterised by tensile, Charpy impact, and hardness tests. In addition, the fractures obtained after the impact test were observed using scanning electron microscopy (SEM) to assess the compatibility matrix filler. Characterisation of the thermal properties is also carried out by using differential scanning calorimetry (DSC) and thermogravimetry (TGA). Additionally, melt flow index of the biocomposites is also studied. An increase in the rigidity of the BioPE and PP composites was produced with the increase in BSG content, dealing with a decrease in maximum strain and impact resistance; whereas, in the filled BGS PLA biocomposites, Young's modulus was lower than that of the PLA material, improving the ductility of the PLA-BGS formulations. Compatibilisation effect was, therefore, different in the nine developed formulations, and the BGS content also influenced their thermal, mechanical, and rheological behaviours.

Dynamic behavior of melt electrospinning of blended polypropylene

Melt electrospinning is a promising process for fiber production without the need for solvents and with potential applications in various fields. In this study, we investigated the dynamic behavior of melt electrospinning under different blending ratios and process conditions. We used high melt flow index polypropylene and low molecular weight polypropylene, which were blended to lower the melt viscosity, and fibers were successfully manufactured through the melt electrospinning process. The effects of blending ratio and applied voltage on jet and drop formation, as well as fiber morphology, were examined. The results showed that blending low-molecular-weight polypropylene significantly influenced the jet and drop areas, leading to fluctuations in jet morphology. The size of the applied high voltage also had a high effect on the fiber diameter. Additionally, the viscosity reduction achieved through blending allowed for continuous jet formation and improved fiber production. These results provide valuable insights into controlling the process parameters and blending ratios in melt electrospinning, enabling the establishment of stable electrospinning conditions and precise control of fiber diameter.

Effect of toughening agent and flame‐retardant additives on the recycled polypropylene/oil palm empty fruit bunch laminated composites

AbstractThe increasing awareness of the environmental problems caused by the use of plastics has led to a demand for sustainable materials. The concept of turning waste into wealth has been considered in the study where the waste materials are value‐added into new composite materials that are recyclable, durable, and fire‐resistant. This effort aims to meet global environmental goals and the demand for high‐performance and sustainable building materials. The purpose of this current study is to develop laminated composites based on the combination of recycled plastic and oil palm empty fruit bunch (OPEFB). The addition of various loading of ammonium polyphosphate (APP) and 6 wt% of ethylene vinyl acetate (EVA) in the formulation was considered to enhance the performance of the composite laminates. The rPP and additives were compounded using a two‐roll mill. Then the rPP sheet and OPEFB were laminated using compression molding techniques. Results showed that rPP with addition of 30 wt% APP and 6 wt% EVA exhibited the highest thermal stability and the lowest melt flow index (MFI) value compared to other samples. Composites with 20 wt% APP and 6 wt% EVA showed 56% increase in flexural properties and 33% increase in impact strength compared to that of rPP/OPEFB composite sample without EVA. Addition of 30 wt% in recycled PP and OPEFB demonstrated self‐extinguished properties when exposed to fire compared to other samples. These findings indicated that rPP/OPEFB laminated composites with the addition of APP and EVA have a potential to be used in applications that require good strength and fire performance. The use of rPP/OPEFB composites with addition of APP and EVA has a potential to reduce virgin plastic consumption and agriculture material waste and establishing an environmentally friendly material for construction sector.Highlights Additives included in recycled PP enhance its thermal stability and reduce MFI. Recycled PP with OPEFB composite self‐extinguished at 30 wt% APP. The highest flexural strength is shown by composite laminates with 20 wt% APP and 6 wt% EVA. rPP/OPEFB laminates are ideal for building materials.

Impact of Runner Size, Gate Size, Polymer Viscosity, and Molding Process on Filling Imbalance in Geometrically Balanced Multi-Cavity Injection Molding.

The injection molding process is one of the most widely used methods for polymer processing in mass production. Three critical factors in this process include the type of polymer, injection molding machines, and processing molds. Polypropylene (PP) is a widely used semi-crystalline polymer due to its favorable flow characteristics, including a high melt flow index and the absence of a need for a mold temperature controller. Additionally, PP exhibits good elongation and toughness, making it suitable for applications such as box hinges. However, its tensile strength is a limitation; thus, glass fiber is added to enhance this property. It is important to note that the incorporation of glass fiber increases the viscosity of PP. Multi-cavity molds are commonly employed to achieve cost-effective and efficient mass production. The filling challenges associated with geometrically balanced layouts are well documented in the literature. These issues arise due to the varying shear rates of the melt in the runner. High shear rate melts lead to high melt temperatures, which decrease melt viscosity and facilitate easier flow. Consequently, this results in an imbalanced filling phenomenon. This study examines the impact of runner size, gate size, polymer viscosity, and molding process on the filling imbalanced problem in multi-cavity injection molds. Tensile bar injection molding was performed using conventional injection molding (CIM) and microcellular injection molding (MIM) techniques. The tensile properties of the imbalanced multi-cavity molds were analyzed. Flow length within the cavity served as an indicator of the filling imbalance. Additionally, computer simulations were conducted to assess the shear rate's effect on the runner's melt temperature. The results indicated that small runner and gate sizes exacerbate the filling imbalance. Conversely, glass fiber-filled polymer composites also contribute to increased filling imbalance. However, foamed polymers can mitigate the filling imbalance phenomenon.

Applied Investigation of Methyl, Ethyl, Propyl, and Butyl Mercaptan as Potential Poisons in the Gas Phase Polymerization Reaction of Propylene.

The polypropylene (PP) synthesis process is crucial in the plastics industry, requiring precise control as it directly impacts the catalytic activity and the final product's performance. This study investigates the effects of trace amounts of four different mercaptans on the polymerization of propylene using a fourth-generation Ziegler-Natta (ZN) catalyst. Various concentrations of these mercaptans were tested, and results showed that their presence significantly reduced the melt flow index (MFI) of the final PP. The most notable MFI decrease occurred at 37.17 ppm of propyl mercaptan and 52.60 ppm of butyl mercaptan. Methyl and ethyl mercaptan also reduced the MFI at lower concentrations, indicating that mercaptans act as inhibitors by slowing down the polymerization process and reducing the fluidity of molten PP. The highest MFI increase was observed at lower concentrations of each mercaptan, suggesting that smaller molecular inhibitors require less concentration. This trend was also seen in the catalyst's productivity, where lower concentrations of methyl mercaptan reduced PP production more effectively than higher concentrations of butyl mercaptan. Fourier transform infrared spectroscopy (FTIR) identified interactions between the mercaptans and the ZN catalyst. Computational analysis further supported these findings, providing insights into the molecular interactions and suggesting possible inhibition mechanisms that could impact the final properties of polypropylene.

DETERMINATION THERMAL AND MECHANICAL PROPERTIES OF NANO CARBON, GRAPHITE AND GRAPHENE REINFORCED RECYCLING POLYPROPYLENE COMPOSITE SAMPLES

Polymer-based plastic materials occupy a major place in daily life. However, due to the nature of polymer materials, low thermal resistance and mechanical properties of these products, the need for new and sustainable materials in the industry has increased. With the rapid technological developments in advanced manufacturing industries such as aviation, marine, motor sports and defence industry, lightweight and high-strength composite products have become even more important. In this context, in this study, 1% carbon, graphene and graphite particle reinforced Polypropylene (PP) composite material mixed in a twin-screw extruder and MA/G series injection moulding machine standard tensile test sample produced. Melt Flow Index (MFI), Heat Deformation Test (HDT), tensile test, Shore-D hardness measurement and density tests performed on these test samples. According to the results obtained from these tests, the mechanical and thermal properties of the test samples produced from different composite materials were determined. The best mechanical and thermal properties occurred in the graphene particle. It formed in graphite and carbon, respectively.

An Approach Toward Assessing Linear Low-Density Polyethylene/Alkali-Treated Peanut Shell Fiber Blends for Rotational Molding

In order to improve the mechanical properties of polymer composites, natural fibers are being employed more and more as reinforcements. However, incorporating natural fibers can be difficult in rotational molding, a process used to make hollow plastic objects like kayaks and fuel tanks. Bi-axial rotation is a procedure that can result in fiber aggregation and is challenging to regulate. The optimal combination of NaOH-treated peanut shell powder (TPSP) and linear low-density polyethylene (LLDPE) for rotational molding was examined in our research reported in the manuscript. Processability was assessed using a variety of testing techniques, such as Fourier transform infrared spectroscopy (FTIR), particle size distribution, bulk density, melt flow index (MFI), differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA). Significant peaks with TPSP concentrations in LLDPE ranging from 10 to 22% were shown by the FTIR. Blends of TPSP with LLDPE containing more than 18% TPSP were not acceptable for rotational molding due to poor flowability, as shown by particle size and bulk density investigations and supported by MFI data. According to our study, a 16% TPSP blend was the best formulation for rotational molding since it improved the thermal stability and increased the crystallinity by around 10%.

Comprehensive Investigation into the Impact of Degradation of Recycled Polyethylene and Recycled Polypropylene on the Thermo-Mechanical Characteristics and Thermal Stability of Blends.

The impact of degradation on plastics is a critical factor influencing their properties and behavior, particularly evident in polyethylene (PE) and polypropylene (PP) and their blends. However, the effect of photoaging and thermal degradation, specifically within recycled polyethylene (rPE) and recycled polypropylene (rPP), on the thermo-mechanical and thermostability aspects of these blends remains unexplored. To address this gap, a range of materials, including virgin polyethylene (vPE), recycled polyethylene (rPE), virgin polypropylene (vPP), recycled polypropylene (rPP), and their blends with different ratios, were comprehensively investigated. Through a systematic assessment encompassing variables such as melting flow index (MFI), functional groups, mechanical traits, crystallization behavior, microscopic morphology, and thermostability, it was found that thermo-oxidative degradation generated hydroxyl and carboxyl functional groups in rPE and rPP. Optimal mechanical properties were achieved with a 6:4 mass ratio of rPE to rPP, as validated by FTIR spectroscopy and microscopic morphology. By establishing the chemical model, the changes in the system with an rPE-rPP ratio of 6:4 and 8:2 were monitored by the molecular simulation method. When the rPE-rPP ratio was 6:4, the system's energy was lower, and the number of hydrogen bonds was higher, which also confirmed the above experimental results. Differential scanning calorimetry revealed an increased crystallization temperature in rPE, a reduced crystallization peak area in rPP, and a diminished crystallization capacity in rPE/rPP blends, with rPP exerting a pronounced influence. This study plays a pivotal role in enhancing recycling efficiency and reducing production costs for waste plastics, especially rPE and rPP-the primary components of plastic waste. By uncovering insights into the degradation effects and material behaviors, our research offers practical pathways for more sustainable waste management. This approach facilitates the optimal utilization of the respective performance characteristics of rPE and rPP, enabling the development of highly cost-effective rPE/rPP blend materials and promoting the efficient reuse of waste materials.

Synergistic Reinforcement with SEBS-g-MAH for Enhanced Thermal Stability and Processability in GO/rGO-Filled PC/ABS Composites.

The integration of compatibilisers with thermoplastics has revolutionised the field of polymer composites, enhancing their mechanical, thermal, and rheological properties. This study investigates the synergistic effects of incorporating SEBS-g-MAH on the mechanical, thermal, and rheological properties of polycarbonate/acrylonitrile-butadiene-styrene/graphene oxide (PC/ABS/GO) (PAGO) and the properties of polycarbonate/acrylonitrile-butadiene-styrene/graphene oxide (PC/ABS/rGO) (PArGO) composites through the melt blending method. The synergistic effects on thermal stability and processability were analysed by using thermogravimetry (TGA), melt flow index (MFI), and Fourier-transform infrared spectroscopy (FTIR). The addition of SEBS-g-MAH improved the elongation at break (EB) of PAGO and PArGO up to 33% and 73%, respectively, compared to the uncompatibilised composites. The impact strength of PAGO was synergistically enhanced by 75% with the incorporation of 5 phr SEBS-g-MAH. A thermal analysis revealed that SEBS-g-MAH improved the thermal stability of the composites, with an increase in the degradation temperature (T80%) of up to 17% for PAGO at 1 phr SEBS-g-MAH loading. The compatibilising effect of SEBS-g-MAH was confirmed by FTIR analysis, which indicated interactions between the maleic anhydride groups and the PC/ABS matrix and GO/rGO fillers. The rheological measurements showed that the incorporation of SEBS-g-MAH enhanced the melt flowability (MFI) of the composites, with a maximum increase of 38% observed for PC/ABS. These results demonstrate the potential of SEBS-g-MAH as a compatibiliser for improving the unnotched impact strength (mechanical), thermal, and rheological properties of PC/ABS/GO and PC/ABS/rGO composites, achieving a synergistic effect.

Evaluation of Mechanical Properties of Composite Material with a Thermoplastic Matrix Reinforced with Cellulose Acetate Microfibers.

Low-density polyethylene (LDPE) has been widely used in various applications due to its flexibility, lightness, and low production cost. However, its massive use in disposable products has raised environmental concerns, prompting the search for more sustainable alternatives. This study aims to investigate the mechanical properties achievable in a composite material utilizing low-density polyethylene (LDPE), potato starch (PS), and cellulose microfibrils (MFCA) at loadings of 0.05%, 0.15%, and 0.30%. Initially, the cellulose acetate microfibrils (MFCA) were produced via an electrospinning process. Subsequently, a dispersive mixture of the aforementioned materials was created through the extrusion and pelletizing process to form pellets. These pellets were then molded by injection molding to produce test specimens in accordance with ASTM D 638, the standard for tensile strength testing. The evaluation of the properties was conducted through mechanical tensile tests (ASTM D638), hardness tests (ASTM D 2240), melt flow index (ASTM D1238), and scanning electron microscopy (SEM). This study determined the influence of cellulose acetate microfibril loadings below 0.3% as reinforcement within a thermoplastic LDPE matrix. It was demonstrated that these microfibrils, due to their length-to-diameter ratio, contribute to an enhancement in the mechanical properties.