Melt Electrospun Research Articles

Unraveling hierarchically ordered melt electro-written tissue engineering scaffolds: Morphological and mechanical insights

Addressing critical tissue defects treatment remains a pressing challenge in medicine and bioengineering. Tissue engineering (TE) scaffolds, characterized by porous architectures suitable to cell growth, is a pivotal solution. Recent advances in additive techniques have revolutionized scaffold fabrication, enabling precise control over complex porous structures. This study conducts a comprehensive analysis of hierarchically ordered melt electrospun written (MEW) TE scaffolds, elucidating the relationships between fabrication parameters and their morphological and mechanical properties. Leveraging the phenomenon of melt jet deposit buckling, characteristic hierarchically ordered porous architectures were attained. The study explores the fabrication potential of hierarchically ordered porous MEW architectures across varied voltages, feed rates, and needle sizes. Morphometric parameters, including percent porosity, density of fiber intersections, and fiber diameter, were identified. It was revealed that for feed rates exceeding 20 mm/s, resultant fiber diameters were unaffected by voltage. However, increasing voltage leads to noticeable reduction of mesh stiffness due to the coiled fibers presence. Exceptions occur at the feed rate of 20 mm/s and for needle G24, where stiffness surpasses those of regular primary pattern, which could be attributed to increased number of fiber interconnections.

The preparation of melt electrospun fiber containing tandospirone for drug sustained release

AbstractElectrospun fibers membrane is considered an efficient drug carrier for transdermal drug delivery due to its breathability and high drug loading percentage, compared with coating film. However, pollution and safety risk caused by the use of organic solvents during the solution electrospinning process limit its industrialization and direct application in the biomedical field. Herein, a fiber membrane containing tandospirone was prepared using the melt electrospinning process and to be used for sustained drug release. The process of fiber preparation is an eco‐friendly and safe process due to the characteristics of solvent‐free. The in vitro drug release results showed that the fiber membranes containing tandospirone had slower initial drug release and higher end drug release compared with coating film containing tandospirone. The sustained‐release property can be attributed to the crystalline structure of fibers and the higher‐end drug release can be attributed to the spatial packing structures in the fiber membrane. The large pores generated by the stack structure of the large fiber in the fiber membrane leads to low gas resistance (10.7 Pa), which is much lower than that of the coating film (511.2 Pa). Overall, this study presents a green and safe preparation method of fiber membrane containing tandospirone, providing an effective and adjunctive treatments for mental disorders.Highlights The tandospirone‐loaded fiber patch was prepared using an eco‐friendly method. Burst release inhibition and higher final release of tandospirone in fibers. The fiber patch provided excellent breathability compared to coating patch. Fibers with higher crystallinity showed better controlled release.

Formulation of polycaprolactone meshes by melt electrospinning for controlled release of daunorubicin in tumour therapy

Several types of chemotherapeutic agents are used in cancer treatment. Among these agents, daunorubicin hydrochloride which is a cell-cycle non-specific antitumor agent is commonly used for treating various types of cancers. This work aims to design daunorubicin loaded polymeric fibre meshes with melt electrospinning using poly (ε-caprolactone) (PCL) polymer for potential localized antitumor application. The prepared meshes had smooth surface with uniform distribution of daunorubicin as indicated by fluorescent microscope. The meshes thickness increased by increasing the daunorubicin concentration loaded into the PCL fibres. The process of melt electrospinning did not result in any chemical interactions between PCL and daunorubicin neither changed the crystalline structure of these components. Concentration dependent slow-release profile of daunorubicin from the melt electrospun fibres was achieved. Cytotoxicity of the released daunorubicin was assessed on melanoma and ovarian cancer cells and revealed that the cytotoxicity was increased by increasing the time of meshes incubation due to the slow-release profile of daunorubicin. These results prove that PCL-based fibre meshes loaded with daunorubicin are a suitable therapeutic option for local application of antitumour agents. This can enhance the therapeutic outcomes and reduce the unwanted toxicities of these anticancer molecules.

Bio‐degradable fibrous membranes for oil/water separation by melt electrospinning

AbstractVarious electrospun fibrous membranes have been addressed for oil/water separation owing to their advantages of high specific surface ratio, lightweight, and high porosity. However, they are commonly obtained by solution electrospinning of non‐green raw materials, which could cause serious environmental issues. To realize effective oil/water separation, the optimal processing parameters for melt electrospun polylactic acid (PLA) were determined through orthogonal experiments. Subsequently, PLA fibrous films with cellulose nanofiber (CNF) or sodium chloride (NaCl) for oil/water separation were produced via melt electrospinning. The effects of incorporating CNF or NaCl on the physiochemical properties of melt electrospun PLA fibrous membranes were investigated. In contrast to the pure PLA membranes, the obtained PLA/CNF and PLA/NaCl composite membranes exhibit a finer average fiber diameter and an increased porosity. Also, the oil absorption characteristics and oil/water separation abilities of these fibrous membranes were experimentally studied. In contrast to the 84.55% oil/water separation efficiency of melt‐electrospun PLA fibrous membranes, PLA/CNF exhibits the highest oil/water separation efficiency at 93.54%, whereas PLA/NaCl achieves a maximum efficiency of 90.29%. These findings show the applicability of the eco‐friendly PLA‐based melt electrospun fibrous membrane in the treatment of oily wastewater.

Effect of temperature profile on the freezing point of melt electrospinning jet: simulation and experimental study

In the melt electrospinning process, the preparation of nanofibers is still a complex problem to be solved. It is challenging to predict fiber diameter using process parameters of melt electrospinning. This paper investigated the effect of jet phase transition displacement on the preparation of polypropylene microfibers by melt electrospinning with simulation and experimental methods. The images of the freezing points of the jet were collected by high-speed photography. The simulated freezing point locations are in good agreement with the experimental results. Additionally, the diameter of the resultant fibers under different temperature profiles by adjusting the nozzle temperature and auxiliary temperature were evaluated. The experimental results show that increasing nozzle and auxiliary temperatures can increase freezing length and decrease fiber diameter. This work aims to provide an effective method to control the fiber diameter of melt electrospun fibers.

Successful endothelial monolayer formation on melt electrowritten scaffolds under dynamic conditions to mimic tunica intima

The lack of transplantable tissues and organs as well as the limitations of synthetic implants highlight the need for tissue-engineered constructs to obtain safe, long-lasting, and limitless tissue replacements. Scaffolds for cardiovascular applications, such as for a tissue-engineered vascular graft (TEVG), are thus highly required. For TEVGs, tubular scaffolds should support the formation of confluent endothelial layers in particular under dynamic conditions to prevent thrombosis and maintain hemostasis. For that purpose, a porous and highly diffusible scaffold structure is necessary to allow optimal cell adhesion as well as oxygen and nutrient exchange with the surrounding tissue. Here, we present a three-dimensional-printed scaffold made by a combination of fused deposition modeling (FDM) and melt electrowriting (MEW) out of polycaprolactone that enables monolayer formation and alignment of endothelial cells in the direction of medium flow under a shear stress of up to 10 dyn cm-2. Pore size and coating with human fibrin were optimized to enable confluent endothelial layers on the printed scaffold structures. Cell orientation and shape analysis showed a characteristic alignment and elongation of the tested endothelial cells with the direction of flow after dynamic cultivation. In contrast, melt electrospun scaffolds based on the same CAD design under comparable printing and cultivation conditions were not sufficient to form gapless cell layers. Thus, the new scaffold fabricated by MEW/FDM approach appears most suitable for TEVGs as a template for the innermost vascular wall layer, the tunica intima.

Preparation of antibacterial composite fiber membrane for air filtration with micro/nano structure

With the aggravation of environmental pollution and the worldwide epidemic of infectious diseases, there is a higher demand for air filtration materials to intercept fine particulate matter and capture biological pollutants. Polypropylene (PP)/polycarbonate (PC) blends were melt blown and electrospun with polytetrafluoroethylene (PTFE) on their surfaces. The PP/PC/PTFE membranes structure with micro-nanostructure was constructed through the melt-blown layer with micron structure and the electrospun layer with the nanostructure. Carboxymethyl chitosan (CMCS) was loaded onto the surface of the PP/PC melt-blown layer. The synergistic effect of micro-nanostructure and CMCS can effectively capture PM2.5 and make the composite membrane have excellent antibacterial performance. The inhibition rates of PP/PC/PTFE composite membrane loaded with 5% CMCS against Staphylococcus aureus and Escherichia coli reached 81.54% and 86.1%, respectively. The filtration efficiency of PP/PC/PTFE composite membrane loaded with 5% CMCS is close to 100% for 0.25 μm particles, and the average filtration efficiency for 0.200–4.596 μm and 0.200–2.500 μm particles is 97.31% and 97.27%, respectively. After washing and drying five times, the corresponding inhibition rate only lost 16.52% and 4.24%. The micro/nano structure composite membrane prepared in this study has good antibacterial performance, high filtration efficiency, good stability, and is an excellent antibacterial high efficiency air filter. It provides a new idea for the preparation of air filter fiber composites.

Detection of Limbal Stem Cells Adhered to Melt Electrospun Silk Fibroin and Gelatin-Modified Polylactic Acid Scaffolds.

Limbal stem cells (LSCs) are of paramount importance in corneal epithelial tissue repair. The cornea becomes opaque in case of limbal stem cell deficiency (LSCD), which may cause serious damage to the ocular visual function. There are many techniques to restore damaged epithelium, one of which is the transplantation of healthy cultured LSCs, usually onto a human amniotic membrane or onto bio-based engineered scaffolds in recent years. In this study, melt electrospun polylactic acid (PLA) was modified by silk fibroin or gelatin and further cultured with LSCs originating from three different donors. In terms of physicochemical properties, both modifications slightly increased PLA scaffold porosity (with a significantly larger pore area for the PLA/gelatin) and improved the scaffolds' swelling percentage, as well as their biodegradation rate. In terms of the scaffold application function, the aim was to detect/visualize whether LSCs adhered to the scaffolds and to further determine cell viability (total number), as well as to observe p63 and CK3 expressions in the LSCs. LSCs were attached to the surface of microfibers, showing flattened conformations or 3D spheres in the formation of colonies or agglomerations, respectively. All scaffolds showed the ability to bind the cells onto the surface of individual microfibers (PLA and PLA/gelatin), or in between the microfibers (PLA/silk fibroin), with the latter showing the most intense red fluorescence of the stained cells. All scaffolds proved to be biocompatible, while the PLA/silk fibroin scaffolds showed the highest 98% viability of 2.9 × 106 LSCs, with more than 98% of p63 and less than 20% of CK3 expressions in the LSCs, thus confirming the support of their growth, proliferation and corneal epithelial differentiation. The results show the potential of these bio-engineered scaffolds to be used as an alternative clinical approach.

Simulation and experimental study of Taylor cone and jet evolution process parameters in electrohydrodynamics

In melt electrospinning, accurate control of jet evolution and Taylor cone process parameters helps to control the final fiber properties. High-speed photography was employed to observe the jet's formation process and the Taylor cone's morphology. A multi-physics model of nonisothermal heat transfer was used to predict the fluid flow direction and velocity change. In addition, we investigated the relationships between the process parameters of the Taylor cone and the diameter of melt electrospun fiber. The results show an excellent linear relationship between the process parameters (cone angle, curvature, and Taylor cone height) and fiber diameter. According to the simulation results, the axial fluid flow keeps the maximum and accelerates continuously until the collector captures it. In addition, with the increase of voltage, the fiber strength is lower, and the crystallinity is improved. This work analyzes diameter and process parameters and offers a fresh perspective on electrostatic-fluid interaction and a method to forecast fiber diameter.

Fibre-guiding biphasic scaffold for perpendicular periodontal ligament attachment

Periodontal regeneration is characterized by the attachment of oblique periodontal ligament fibres on the tooth root surface. To facilitate periodontal ligament attachment, a fibre-guiding tissue engineered biphasic construct was manufactured by melt electrowriting (MEW) for influencing reproducible cell guidance and tissue orientation. The biphasic scaffold contained fibre-guiding features in the periodontal ligament component comprising of 100 µm spaced channels (100CH), a pore size gradient in the bone component and maintained a highly porous and fully interconnected interface between the compartments. The efficacy of the fibre-guiding channels was assessed in an ectopic periodontal attachment model in immunocompromised rats. This demonstrated an unprecedented and systematic tissue alignment perpendicular to the dentin in the 100CH group, resulting in the close mimicry of native periodontal ligament architecture. In addition, the histology revealed high levels of tissue integration between the two compartments as observed by the perpendicular collagen attachment on the dentin surface, which also extended and infiltrated the scaffold's bone compartment. In conclusion, the 100 µm fibre-guiding scaffold induced a systematic tissue orientation at the dentin-ligament interface, resembling the native periodontium and thus resulting in enhanced alignment mimicking periodontal ligament regeneration. Statement of significancePeriodontitis is a prevalent inflammatory disease affecting a large portion of the adult population and leading to the destruction of the tooth-supporting structures (alveolar bone, periodontal ligament, and cementum). Current surgical treatments are unpredictable and generally result in repair rather than functional regeneration. A key feature of functional regeneration is the re-insertion of the oblique or perpendicularly orientated periodontal ligament fibre in both the alveolar bone and root surface. This study demonstrates that a highly porous scaffold featuring 100 µm width channels manufactured by the stacking of melt electrospun fibres, induced perpendicular alignment and attachment of the neo-ligament onto a dentine surface. The fibre guiding micro-architecture may pave the way for enhanced and more functional regeneration of the periodontium.

Fibrous 3D printed poly(ɛ)caprolactone tissue engineering scaffold for in vitro cell models

One of the most challenging goals of tissue engineering is the search for efficient but simple production methods of 3D cell culture scaffolds. We fabricated novel microfibrous PCL scaffolds using a commercial 3D printer modified with a melt electrospun process. The microfibrous PCL scaffolds featured fibres with width ranging between 10 and 190 µm in pores between 14 and 570 µm, and overall thickness ranging from 250 to 2000 µm, depending on the selected process parameters. The hydrophilicity of the scaffolds was improved by the surface post-treatment using an alkaline treatment with NaOH, reducing the WCA from 124 ± 4° (unmodified scaffold) to 58 ± 3° (after 8 min of submersion). The scaffold biocompatibility was further increased by coating of fibre surface with collagen I isolated from bovine. The triple-negative breast cancer human breast cancer cell line MDA-MB-231 was chosen as a model cell line for testing cell proliferation by MTT assay. The scaffold successfully supported the cellular growth and viability. The interconnected porosity and an ECM-like Collagen-I covering increased cellular adherence, penetration, and proliferation from the first days after cell seeding. The results demonstrated that such production method of the fibrous PCL scaffold has great potential for scaffold preparation for tissue engineering.

Prediction of the fiber diameter of melt electrospinning writing by kriging model

AbstractMelt electrospinning writing (MEW) has proven its potential to direct‐write complex and multiscaled architectures and structures, which are widely used in the biomedical fields such as 3D printing of porous scaffolds. For the resolution of the microstructure is characterized by the diameter of the melt electrospun fiber, uniform spinning fiber with predictable diameter is of great significance for precise fabrication of the microstructure. In this paper, the Kriging model was introduced to explore the scaling laws of the fiber diameter to several processing parameters (including temperature, tip‐to‐collector distance, flow rate, and collector speed). The Latin hypercube sampling was adopted for experiment design. The prediction results of the Kriging model were cross‐validated with the response surface model to compare the prediction accuracy of the two methods. The root‐mean‐square error, maximum absolute error, and mean absolute percentage error of the Kriging model (0.49%, 0.73%, and 3.52%, respectively) are all lower than the response surface model (0.81%, 1.25%, and 4.74%, respectively), indicating that the prediction accuracy of the Kriging model is superior to the response surface model. The present paper provides a new idea for the modeling of the complex nonlinear system of MEW. Moreover, the implementation of the Kriging model minimizes the number of experimental trials required from 31 to 27, resulting in the reduction of the fabrication time and materials wastage.

Melt electrospun fibrous architectures with target geometries

In the melt electrospinning technique, the polymer melt is stretched under high voltage and the cooled to form microfibers structures with a fibre diameter in the tens of micrometres range, although some studies have reported values ranging from hundreds of nanometres to hundreds of micrometres. In this respect, this technique has significance in the biomedical field, where tissue engineering scaffolds with bimodal (nano and micro) fibrous structures are preferred in regard to cell adhesion, spreading and infiltration to final tissue reconstruction. This paper gives a review of recently reported melt electrospinning devices, especially those based on the direct writing principle, and of their comparison with the new melt Spraybase electrospinning device. The Spraybase device provides high precision melt jet deposition into 2D and 3D programmed architectures, with versatile translation speeds of the collector plate in the X-Y and the melt head in the Z direction. The melt spun fibrous architectures are designed depending on the types of tissue cells used in scaffold development.

Melt Electrospinning of PET and Composite PET-Aerogel Fibers: An Experimental and Modeling Study.

Increasingly advanced applications of polymer fibers are driving the demand for new, high-performance fiber types. One way to produce polymer fibers is by electrospinning from polymer solutions and melts. Polymer melt electrospinning produces fibers with small diameters through solvent-free processing and has applications within different fields, ranging from textile and construction, to the biotech and pharmaceutical industries. Modeling of the electrospinning process has been mainly limited to simulations of geometry-dependent electric field distributions. The associated large change in viscosity upon fiber formation and elongation is a key issue governing the electrospinning process, apart from other environmental factors. This paper investigates the melt electrospinning of aerogel-containing fibers and proposes a logistic viscosity model approach with parametric ramping in a finite element method (FEM) simulation. The formation of melt electrospun fibers is studied with regard to the spinning temperature and the distance to the collector. The formation of PET-Aerogel composite fibers by pneumatic transport is demonstrated, and the critical parameter is found to be the temperature of the gas phase. The experimental results form the basis for the electrospinning model, which is shown to reproduce the trend for the fiber diameter, both for polymer as well as polymer-aerogel composites.

Graphene oxide loaded fibrous matrixes of polyether block amide (PEBA) elastomer as an adsorbent for removal of cationic dye from wastewater

Novel highly porous nanoparticle materials are increasingly being applied in adsorption processes, but they need to be supported by robust matrixes to maintain their functionality. We present a study of hosting graphene oxide (GO) particles on polyether block amide (PEBA) melt electrospun fibers and applying such composite matrix to the adsorption of the cationic dye (crystal violet) from water. Various amounts of GO (from 0.5 to 2.0%) were mixed into pure PEBA and electrospun by melt electrospinning obtaining micro fibrous matrixes. These were characterized for morphology (SEM), chemical composition (FTIR), crystallinity (XRD), and wetting behavior (WCA). The increasing amount of GO adversely affected fiber diameter (reduced from 13.18 to 4.38 μm), while the hydrophilic properties (Water contact angle decrease from 109 to 76°) and overall dye adsorption was increased. Efficient adsorption has been demonstrated, reaching approximately 100 % removal efficiency using a 2% GO composite matrix at a dose of 40 mg/l and pH of 10. Further increase of GO concentration in polymer is not feasible due to instability in the electrospinning process.

Chloramphenicol loaded polylactide melt electrospun scaffolds for biomedical applications

Melt electrospinning of polylactide (PLA) loaded with chloramphenicol (CAM) has been performed and characteristics of fibers, physical properties of scaffolds, CAM release behavior, antibacterial properties and biocompatibility have been evaluated. The interest of CAM loaded samples is nowadays enhanced for biomedical applications since this antibiotic has been demonstrated to be efficient for the treatment of cancer. Melt electrospinning has been selected as an ideal preparation process because it avoids the use of toxic solvents which are harmful to the environment and could be problematic for biomedical applications. The electrospinning process rendered fibers with a relatively large diameter (between 20 μm and 40 μm depending on the load) and minimum polymer degradation. Characteristics of melt electrospun scaffolds were also compared with those prepared by solution electrospinning. Differences consisted in a more sustained release and a higher biocompatibility for the melt processed samples. Bactericide effect was evaluated as an evidence of the maintenance of the CAM bioactivity after melt processing at high temperature and the slower release caused by the relatively high diameter of the constitutive fibers. Since pure CAM showed thermal degradation at temperatures relatively close to the PLA melting temperature, a complete analysis of the degradation process of pure CAM as well as of PLA samples loaded with CAM was performed. The Invariant Kinetic Parameters method allowed determining an initial decomposition step that followed an autoaccelatory Avrami model, and then an autocatalytic decomposition reaction took place for conversions higher than 50%. Dispersion in the PLA matrix enhances the thermal stability of the antibiotic, with an onset temperature of degradation that was higher by 16 °C in the melt-electrospun fibers than in the liquid state of pure CAM.

Surface modification of melt electrospun polypropylene fibrous film by silicon dioxide gel for high thermomechanical properties

In this work, a polypropylene (PP) porous film was made-up by melt electrospinning. The fibrous film was coated by a superthin layer of silicon dioxide (SiO2) gel. The surface morphology of the SiO2 gel was decoded by scanning electron microscopy and atomic force microscopy. The SiO2 gel interface with film, as well as its crystallinity, were characterized by Fourier transform infrared spectroscopy, energy dispersive spectroscopy, and X-ray diffraction. The PP composite film's thermomechanical properties were studied through thermal shrinkage, thermal gravimetric analysis, dynamic mechanical analysis, and an Instron tensile machine with a heating chamber. The results showed that the coated SiO2 gel network could effectively reduce the PP film's thermal shrinkage by 48.5% without change of crystallinity. The coated SiO2 gel is capable of enlarging the decomposition temperature range and the storage modulus of the PP film. Meanwhile, it was discovered that, along with the increase of measured temperature, the loads on both pure PP film and PP/SiO2 gel film decreased under a constant strain, or the tensile strain of both of them was enhanced under the same load. The solid gel network endows the PP electrospun film with relatively higher thermal safety.

Effect of the spin‐line temperature profile on the mechanical properties of melt electrospun polyethylene fibers

AbstractThe covid‐19 pandemic has revealed the need for alternative production approaches with low startup costs like electrospinning for filter needs, the most imperative element of the personal protective equipment (PPE). Current attempts in advancing melt electrospinning deal with developing strategies for fiber diameter attenuation toward sub‐micron scale. Here, the attunement in the spinning‐zone temperature known as ''spin‐line temperature profile'' was utilized as a baseline for fiber diameter reduction. The mechanical performance of the melt‐electrospun linear low‐density polyethylene (LLDPE) fibers is reported to characterize their structural transformation with respect to various spin‐line temperature profiles. With an increase in the spin‐line temperature to above 100°C in the area of cone formation, an increased tensile and yield strength along with fiber diameter reduction by four‐folds was demonstrated. A significant increase in toughness, by almost three times, without compromising the stiffness and Young's modulus was observed. The dynamic mechanical analysis revealed that spinning in high temperatures produces changes in the alpha (α) relaxation, contributing to the significant increase in strain at break. These results are significant because polyolefin fibers are an imperative element of medical textiles and PPE. Therefore, developing a correlation for process‐structure‐properties for emerging production techniques like melt electrospinning becomes critical.

Melt Electrospinning of Polymers: Blends, Nanocomposites, Additives and Applications

Melt electrospinning has been developed in the last decade as an eco-friendly and solvent-free process to fill the gap between the advantages of solution electrospinning and the need of a cost-effective technique for industrial applications. Although the benefits of using melt electrospinning compared to solution electrospinning are impressive, there are still challenges that should be solved. These mainly concern to the improvement of polymer melt processability with reduction of polymer degradation and enhancement of fiber stability; and the achievement of a good control over the fiber size and especially for the production of large scale ultrafine fibers. This review is focused in the last research works discussing the different melt processing techniques, the most significant melt processing parameters, the incorporation of different additives (e.g., viscosity and conductivity modifiers), the development of polymer blends and nanocomposites, the new potential applications and the use of drug-loaded melt electrospun scaffolds for biomedical applications.

Melt Electrospinning of Nanofibers from Medical-Grade Poly(ε-Caprolactone) with a Modified Nozzle.

Melt electrospun fibers, in general, have larger diameters than normally achieved with solution electrospinning. This study uses a modified nozzle to direct-write melt electrospun medical-grade poly(ε-caprolactone) onto a collector resulting in fibers with the smallest average diameter being 275±86nmunder certain processing conditions. Within a flat-tipped nozzle is a small acupuncture needle positioned so that reduces the flow rate to ≈0.1µL h-1 and has the sharp tip protruding beyond the nozzle, into the Taylor cone. The investigations indicate that 1-mm needle protrusion coupled with a heating temperature of 120°C produce the most consistent, small diameter nanofibers. Using different protrusion distances for the acupuncture needle results in an unstable jet that deposited poor quality fibers that, in turn, affects the next adjacent path. The material quality is notably affected by the direct-writing speed, which became unstable above 10mm min-1 . Coupled with a dual head printer, first melt electrospinning, then melt electrowriting could be performed in a single, automated process for the first time. Overall, the approach used here resulted in some of the smallest melt electrospun fibers reported to date and the smallest diameter fibers from a medical-grade degradable polymer using a melt processing technology.