Mechanical Properties Of Mortar Research Articles

Investigating the impact of foundry by-product sand as an activator on workability improvement and strength development in alkali-activated blast furnace slag mortar

The substitution of alkali-activated furnace slag significantly reduces the necessity of cement manufacture and mitigates the continuous growth of carbon emissions. In addition, it shows superior mechanical properties compared to traditional concrete materials. However, rapid setting issues hinder its widespread applications. This study investigated the innovative use of zero-carbon waste sodium silicate-bonded sand as a substitute for the fine aggregate and sodium silicate in traditional alkali-activated blast furnace slag mortar. The primary objective is to analyze the impact of waste sodium silicate-bonded sand on the workability and mechanical properties of the mortar. The key properties such as flowability, setting time, temperature measurement, compressive strength, and microstructural were analyzed to determine the improvement in workability and the strength development of alkali-activated blast furnace slag mortar resulting from the use of waste sodium silicate-bonded sand. The research showed the integration of waste sodium silicate-bonded sand results in an eco-friendly and cost-effective material, which addresses limitations in traditional activated blast furnace slag mortars. The finding revealed that substituting fine aggregate and sodium silicate with waste sodium silicate-bonded sand significantly improved the mechanical and workability properties of alkali-activated mortars. Notably, the compressive strength of mortars incorporating waste sodium silicate-bonded sand exceeded that of traditional Portland cement and effectively mitigated rapid setting issues. In addition, this approach led to an environmentally friendly mortar with satisfactory workability. The research emphasizes the practical benefits of utilizing waste sodium silicate-bonded sand and offers new insights into its effects on mortar performance. This has provided more details for future exploration and refinement in the field of alkali-activated materials.

Improving the Performance of Mortar under Carbonization Curing by Adjusting the Composition of Ternary Binders

As the most widely used building material, cement has attracted the attention of scholars because of its large carbon emission. To alleviate the problems of carbon emission and limited resource use caused by cement production, this study focuses on the performance of mortar after carbonization curing by regulating the composition of ternary binders. Testing involved mechanical parameters, carbon shrinkage, water absorption, hydration product, microstructure, adsorption of carbon dioxide, calcium carbonate content, and carbonization degree of mortar, as well as comparisons with the effect of calcium carbide slag and sintered red mud. We carried out several studies which demonstrated that carbonization curing and adjusting the content of calcium carbide slag and sintered red mud were beneficial to improve the mechanical properties, peak load displacement, slope, elastic energy, plastic energy, carbon shrinkage, carbon dioxide adsorption, calcium carbonate content, and carbonization degree of mortar, while the addition of calcium carbide slag and sintered red mud increased the water absorption of mortar, and the greater the dosage, the greater the water absorption. Meanwhile, adding 25%–50% calcium carbide slag and sintered red mud still had negative effects on the mechanical properties of mortar. But carbonation curing and the addition of calcium carbide slag and sintered red mud could promote the hydration reaction and consume calcium hydroxide formed by hydration to form calcium carbonate. When the dosage was 50%, the carbon dioxide adsorption capacity, calcium carbonate content, and carbonization degree of calcium carbide slag mortar were higher than those of sintered red mud mortar, which increased by 29.56%, 102.73%, and 28.84%, respectively. By comparison, calcium carbide slag and sintered red mud still showed superior carbon sequestration capacity, which was higher than fly ash and Bayer red mud. From the experiment, we came to realize that adjusting the composition of cementitious materials could realize the carbon sequestration of cement-based materials and promote the road toward low-carbon sustainable development of cement.

Effect of particle size and replacement ratio on mechanical performance of cementitious mortar containing ground recycled acrylonitrile butadiene styrene (GRABS) waste plastics

While waste plastics have been used as a natural sand aggregate replacement in cementitious mortar as a sustainable option to mitigate global accumulation of plastic waste in landfills, fundamental mechanical properties like compressive, tensile, and shear must be known to advance design and practical application of these cement-concrete composites as suitable building construction materials. Experimental testing is conducted to reveal to what extent the cementitious composite properties are altered, thereby influencing their overall mechanical performance, when both ungraded and graded ground recycled acrylonitrile butadiene styrene (GRABS) plastic are employed as substitutes for natural aggregates. The novelty of this research lies in its pioneering investigation to quantify the effects of varying particle sizes and volume fractions of waste plastics acquired through mechanical recycling and their influences on the mechanical properties of mortars containing plastics as a composite material. The results from fresh and hardened material properties are compared to conventional mortar properties to examine the impact of various GRABS particle sizes and volume fractions on the overall material strength. While replacing sand with waste plastic generally reduced mechanical properties, the resulting mixes still met the minimum compressive strength (4060 psi [28 MPa]) as per ASTM C150 standards for Portland cement. Notably, graded plastic particles with sizes less than 0.024 in [0.6 mm] demonstrated an overall improvement in mechanical properties compared to ungraded particles. Failure mechanisms responsible for compressive, tensile, and shear damage development are discussed by analyzing the fracture surfaces, which provide insight into the intricate relationship between waste plastic size and distribution on the mechanical behavior of mortar. The findings indicate that GRABS waste plastics, when combined with sand at appropriate particle sizes and volume fractions, have the potential to create tailored mixes to meet minimum mix design standards for construction applications.

Hybrid Effect of Metakaolin and Nano-Silica on Mechanical and Durability Parameters of Mortar

The incorporation of pozzolanic materials such as nano silica and metakaolin in cementitious materials has gained significant attention in recent years due to their potential to improve the mechanical and durability properties of cement-based composites. This thesis investigates the hybrid effect of nano silica and metakaolin on the mechanical and durability properties of cement mortar. The research work involved the preparation of cement mortar specimens with varying proportions of nano silica and metakaolin, which were then subjected to a series of mechanical and durability tests. The mechanical tests included compressive strength, while the durability tests included water absorption and elevated temperature test. The study showed that the addition of both nano silica and metakaolin to cement mortar resulted in a significant improvement in the mechanical properties of the mortar. Additionally, the hybrid effect of nano silica and metakaolin resulted in enhanced durability of the cement mortar, with a significant reduction in water absorption and improved temperature resistance. The findings of this study will have significant implications for the development of sustainable and durable cementitious materials. The use of pozzolanic materials such as nano silica and metakaolin can reduce the consumption of cement and the associated carbon footprint while also improving the durability and long-term performance of cement-based composites. Overall, this study suggests that the incorporation of nano silica and metakaolin can lead to significant improvements in the mechanical and durability properties of cement mortar, making it a promising material for use in various construction applications.

Hydrothermal and mechanical performance of mortars containing waste brick powder

It is widely recognised that green building, environmental sustainability, and technical performance have recently become requirements in the field of civil engineering. For this reason, the new trend in research is to focus on the recycling and recovery of materials, even if some of them such as industrial waste are still underexplored. In this perspective, the main objective of this work is to study the influence of brick powder on the thermophysical and mechanical properties of mortars containing this type of waste, in different environments, and within the temperature range between ambient temperature and 50 °C. To this end, a number of mortar mixtures, in which cement was replaced by brick powder in different proportions, were studied and characterised according to technical standards in order to define the optimal substitution percentage. Three batches of samples were examined at different ages, i.e., 3, 7, 28, and 90 days. The samples of the first batch were kept in water at a temperature of 20 ± 2 °C with a relative humidity RH = 100 %, while those of the second batch were immersed and stored in water at 50 °C in order to simulate a hot and humid climate. As for the samples of the third batch, they were kept in a dry oven at 50 °C in order to investigate the effect of the hot and dry climate. The results obtained revealed that the partial replacement of cement by brick powder makes it possible to improve the thermal insulation characteristics but reduce the mechanical strength of the mortar. In addition, it was shown that in a hot and dry environment, the mechanical characteristics of the different mortars decrease as the rate of weight substitution of cement by brick powder rises. However, in a hot and humid environment, a reverse trend is observed. The findings also suggested that the optimal recommended rate of substitution of cement by brick powder is 20 %.

Effectiveness of adding kaolin to Cement and Cement kiln Dust Mortar

Abstract The objective of this investigation is to discover a binder material derived from cement kiln bypass dust mixed with kaolin without calcination at ambient temperature. A total of nine groups were fabricated with eighty-one cubes containing different mixtures. These mixtures were primarily based on a cement mortar contained a 50% combination of cement and cement kiln dust, along with varying amounts of kaolin (10%, 15%, and 20% by weight). The impact of these different ratios on the mechanical properties of mortar, as well as the hydration products, was studied using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The findings indicated a positive enhancement in the mortar compressive strength at 10% kaolin, ranging from 70% to 144% after 7 and 28 days of curing, in comparison with the compressive strength of mortar without kaolin.

A recycled crushed rock sand mortar based on Talbot grading theory: Correlation of pore structure and mechanical properties

The use of crushed rock sand (CRS) as a substitute for natural sand is a necessary and feasible approach to address depletion of natural sand resources. This study investigated the effect of CRS aggregate gradation, based on Talbot grading theory, on pore structure and mechanical properties of mortar. 10 CRS mortars with different Talbot gradations were prepared, and quantitative relationships between Talbot gradation, pore characteristics (size distribution, fractal dimensions, and pore connectivity), acoustic emission (AE) characteristics, and compressive mechanical properties were analyzed using nuclear magnetic resonance (NMR) and AE techniques. The optimal Talbot index value was determined to be 0.4, based on the observed changes in pore structure and mechanical properties. Furthermore, the influence of Talbot index on internal damage process of CRS mortar was analyzed in conjunction with AE characteristics, and a prediction model for mortar strength was established based on porosity and AE cumulative counts. The correlation between pore structure, AE characteristics and mechanical properties of CRS mortar under Talbot grading was systematically investigated, which provides theoretical support for optimal design of CRS mortar materials. The application of Talbot grading theory in design of mortar is explored to provide a scientific basis for improvement of mortar engineering performance.

Effect of recycled fiber modified by CNTs-epoxy resin composite coating on mechanical properties of mortar

In this study, the wastes GFRP was mechanically crushed and recycled GFRP fibers with a uniform aspect ratio were obtained through vibration screening and water separation treatment. In light of the surface-based interfacial defects present in recycled GFRP fibers, an epoxy resin-based nanocomposite coating reinforced with carbon nanotubes (CNTs) was employed for interfacial modification. The chemical properties of the recycled GFRP fibers before and after modification were characterised by XRD, FTIR and DTA. The changes in alkali resistance, mechanical properties and microstructure of the recycled fibers before and after modification were investigated by Alkali resistance test, mechanical testing and Scanning Electron Microscopy (SEM). Results indicated that the improvement of the coating on the fibers mainly included, blocking the erosion of alkali ions on the surface of the fibers and improving the mechanical properties of the fibers, reduced the shrinkage, and water absorption, with the highest compressive and flexural strength of 59.60 MPa and 7.13 MPa, respectively. The surface roughness due to the presence of resin and CNTs prevents easy debonding of fibers from the mortar. This property promotes strong bonding of fibers with the mortar matrix resulting in more effective fiber performance and improved mortar strength while enabling fiber recycling.

Nanocrystalline Cellulose to Reduce Superplasticizer Demand in 3D Printing of Cementitious Materials.

One challenge for 3D printing is that the mortar must flow easily through the printer nozzle, and after printing, it must develop compressive strength fast and high enough to support the layers on it. This requires an exact and difficult control of the superplasticizer (SP) dosing. Nanocrystalline cellulose (CNC) has gained significant interest as a rheological modifier of mortar by interacting with the various cement components. This research studied the potential of nanocrystalline cellulose (CNC) as a mortar aid for 3D printing and its interactions with SPs. Interactions of a CNC and SP with cement suspensions were investigated by means of monitoring the effect on cement dispersion (by monitoring the particle chord length distributions in real time) and their impact on mortar mechanical properties. Although cement dispersion was increased by both CNC and SP, only CNC prevented cement agglomeration when shearing was reduced. Furthermore, combining SP and CNC led to faster development of compressive strength and increased compressive strength up to 30% compared to mortar that had undergone a one-day curing process.

The adaptability of polycarboxylate superplasticizer in alkaline electrolyzed water (AEW)-based cement composites containing clay: Workability and mechanical properties

Improving the adaptability of polycarboxylate superplasticizers (PCE) in high-clay content mortar is of great significance in enhancing the workability and mechanical properties of mortar containing clay. In this study, the potassium-based alkaline electrolyzed water (AEW) was used as mixing water for cement mortar. The excellent properties of AEW enabled PCE to be more compatible in cement mortar containing montmorillonite (MT) or kaolin (GL), improving the performance of mortar containing clay. The results showed that compared with ordinary tap water (OTW), the adsorption rate of clay minerals on PCE decreased in the AEW environment, and the clay interlayer spacing of MT was also reduced. AEW can inhibit the intercalation and adsorption of PCE molecular side chains by clay minerals to some extent. However, due to its unique crystal structure, the adsorption of MT on PCE was still significantly higher than that of GL. At the same time, increasing the content of clay mineral led to a decrease in mortar performance. Compared with the GL series, the MT series had a more significant negative impact on mortar fluidity and strengths. AEW also can promote hydration reactions, release more hydration heat, and produce more hydration products to encapsulate clay particles, thereby improving the workability and mechanical properties of cement paste containing clay. Furthermore, the high-activity AEW is rich in positively charged metal ions that can interact with clay minerals preferentially over cement particles, which enables the clay interlayer structure to be quickly saturated by AEW water molecules, effectively hindering the adsorption of PCE by clay minerals. However, in both the OTW and AEW environments, the intercalation effect of GL on PCE molecular side chains was not significant. Therefore, AEW has great potential in improving the adaptability of PCE in muddy cement pastes, which can help to enhance the workability and mechanical properties of muddy cement composites. This study provides theoretical references for preparing high-performance anti-clay concrete.

Crack-healing and rheological properties of high content fly ash/slag/silica fume green and sustainable cement-based materials incorporating crystalline admixture and calcium alginate biomass hydrogel

Cracking is an important factor affecting the durability of concrete. Rheological properties are important performance indicators of the workability of fresh concrete. Ion chelator (CA) is one kind of crystalline admixture, which can enhance crack-healing of concrete by promoting the formation of calcium carbonate in wet environment. Calcium alginate hydrogel (CaAlg) can maintain the humidity of cementitious matrix and promote the crystallization of inorganic minerals. Therefore, in this study, CaAlg bead was prepared to further improve the crack-healing of cementitious materials containing CA. Self-healing performance was evaluated by visual crack closure and water permeability test. Rheological property was measured by rotor rheometer. Healing mechanism of cementitious materials with CA and CaAlg was analyzed. Results showed that with the increase of CaAlg dosage, yield stress and plastic viscosity of paste decreased gradually. Meanwhile, fly ash and slag reduced viscosity of pastes, while silica fume increased the viscosity of pastes. CA could evidently improve the permeability and mechanical properties of mortar, especially for slag mortar. Self-healing performance test and characterization showed that CaAlg could further enhance crack-healing process of mortar with CA, especially for pure cement and slag mortar. Microscopic testing indicates that CaAlg could induce the formation of vaterite and calcite on its surface to further improve crack-healing efficiency.

Enhancing the interfacial compatibility and self-healing performance of microbial mortars by nano-SiO2-modified basalt fibers

Fibers that enhance the self-healing ability of microbial mortar cracks have been widely studied. This study explored the impact of modified fibers on the self-healing performance and interfacial compatibility of microbial mortar by incorporating expanded perlite as a carrier of self-healing agents and basalt fibers modified with nano-SiO2. The effect of modified fibers on the mechanical properties of mortar was analyzed through compressive and flexural strength tests. The crack-healing effect of the specimens was evaluated using crack observation, UPV tests, and water absorption experiments, and the crack fillers were analyzed through SEM and XRD experiments to reveal the self-healing mechanism. The experimental results confirm that the nano-SiO2 loaded on the surface of the modified fibers exhibits Pozzolanic reactivity and can react with Ca2+ and OH− in the pore solution of the mortar to form secondary C-S-H on the fiber surface, which enhances the bonding ability between the fibers and the cement slurry, effectively improving the mechanical properties of the specimens. The rough surface of the modified fibers facilitates the deposition of calcite produced by microbes and hydration products, promoting the early-stage healing rate. Furthermore, due to the C-S-H shell on the surface of the modified fibers, the electronegativity of the fiber surface is improved, which is beneficial for bacterial adhesion and promotes the deposition of calcite, ultimately enhancing the self-healing capability.

Influence of geometric shape, pore structure and surface modification of recycled fine aggregate on the rheology behaviour and strength development of mortar

The complex physical properties of recycled fine aggregate affect the rheological and mechanical properties of mortar, thereby limiting its application in cement-based materials. This paper evaluated the geometric shape and pore structure of natural fine aggregate (NFA), recycled fine aggregate (RFA), and recycled fine aggregate modified by water glass (MRFA), and studied its water absorption and bulk density. The influence of complex physical properties of RFA before and after modification on the rheological behavior, strength development, and microscopic properties of mortar was analyzed. The rheological tests were carried out on the fresh mortar with 7 mixes, and the compressive strength and flexural strength of hardened mortar after curing for 3, 7 and 28 days were tested. The results shown that the modification of water glass has improved the water absorption and geometric shape of RFA to some extent, resulting in a small increase in the apparent viscosity and yield stress of recycled mortar compared to NFA mortar. When the replacement level of RFA was less than 30 %, the compressive strength of recycled mortar was 13 % higher than that of NFA mortar. As the replacement level increased to 40 %, the incorporation of water glass also helped to improve the mortar strength. The irregular geometric shape and high water absorption of RFA were conducive to achieving dense mechanical bonding and reducing the Ca/Si ratio in the interface transition zone.

Study on the influencing factors of mechanical properties of anti-icing modified asphalt mortar

Accumulated snow and ice on road surface affect traffic operation. Anti-icing asphalt pavement is widely implemented as an active snow melting technology. However, there are few studies on anti-icing modified asphalt mortar mechanical properties and the effect of mortar materials on the interaction between modified asphalt and anti-icing filler. For this reason, this study investigated the mechanical properties of asphalt including rheological, high-temperature, fatigue and low-temperature properties through frequency and temperature scan, multiple stress creep recovery, linear amplitude scan, and single edge notched beam test. Based on this, the significant factors affecting asphalt mechanical properties were identified by analysis of variance. Subsequently, the Palierne-C-G* parameter was used to quantify the interaction between modified asphalt and anti-icing filler, and the effect of asphalt chemical structure on the interaction was revealed by Fourier Transform Infrared Spectroscopy (FTIR) test. The results indicated that the anti-icing filler significantly improved the high temperature and fatigue resistance of asphalt. Compared with SBS modified asphalt mortar, the mechanical properties of composite modified asphalt mortar were superior. The most significant factor affecting the mechanical properties of SBS modified asphalt mortar was modifier dosage, while the most significant factor affecting the composite modified asphalt mortar was crushed rubber dosage. The interaction showed a decreasing trend with the increase of frequency, while it appeared to increase and then decrease with the increase of temperature. The carbonyl functional group of asphalt correlated best with the interaction between asphalt and filler.

Effect of titanium dioxide on fresh and mechanical properties of Mortar: A review

Nanotechnology-based engineering approaches are rapidly developing throughout the world. Modern, cutting-edge nanotechnology has proven useful in a variety of technical applications. In emerging and developed countries, increasing infrastructure needs a considerable amount of cement, which has a significantly impact on the environment and human health, resulting in greenhouse gas emissions and severe acute respiratory illnesses (asthma and silicosis, respectively). To overcome such difficulties, cement consumption in building materials must be reduced. Several novel extra materials have lately been introduced to improve the performance of mortar. Nano-titanium dioxide (NT) in cement mortar is widely used in green building construction because NT capable to the degradation of air pollution, self-cleaning, and enhancing mechanical, microstructural, and durability properties. In this paper, the effect of NT on fresh and hardened properties of cement mortar has been discussed. For the collection, screening and implementation of data for review paper PRISMA analysis and VOSviewer technique was used. Existing literature indicates that the reduction in workability 15% − 20% whereas improvement in compressive strength (CS) up to 15% and tensile strength up to 45% was noted with NT in mortar. Current research supports using NT as a cement replacement in mortar. Aside from the key findings, some identified gaps, problems, and future scope challenges have been presented in order to develop NT based mortar as a sustainable material in the building sector.

Effect of activator concentration on setting time, workability and compressive strength of sustainable concrete with alkali-activated slag binder

The global need to reduce carbon dioxide (CO2) emissions prompted studies on sustainable alternatives to conventional concrete made with ordinary Portland cement (OPC) binders. Alkali-activated ground granulated blast furnace slag (GGBS) is a promising sustainable to OPC in terms of the impact on the environment and reduction of CO2 emissions. Concretes and mortars made with alkali-activated binders demonstrate promising fresh and mechanical properties. This article presents the findings of an experimental study investigating the fresh and mechanical properties of mortar using alkali-activated GGBS binder. The activators used were sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) solution with 6 M, 8 M, 10 M, and 12 M molarities. The study assessed their initial setting time, workability, and 28-day compressive strength. The study evaluated the effect of partial replacement of GGBS with 5 % silica fume. The compressive strength was determined after 28 days of curing in three different environments: 1) ambient air temperature, 2) water submersion, and 3) water immersion for 7 days followed by 21 air curing in ambient temperature. The results showed an increase in compressive strength with higher NaOH concentration but a corresponding decrease in initial setting time and flowability. Depending on the curing method, efflorescence, and blue-green pigmentation were seen during the physical assessment of the samples. The highest 28-day compressive strength was 67.5 MPa when the NaOH activator molarity was 10 mol/L which represents an optimum concentration for strength development. Replacing 5 % of the GGBS binder with silica fume resulted in a decrease in the 28-day compressive strength and workability without affecting the initial setting time.

The Effect of Different Proportions of Waste Rubber Substitution on Alkali-Silica Reaction and Mechanical Properties in Mortars

This study investigates the alkali-silica reaction (ASR) and mechanical properties of mortars containing crumb and powder rubber instead of river sand. In this regard, mortars were produced using waste rubber whose ratios in the mixture are 0%, 3%, 6%, 9%, 12%, 15%, 18%, and 21%. ASR expansion, compressive and flexural strength tests were conducted on the samples. ASR measurements were performed on days 3, 7, 14, 21, and 28. Besides, at the end of the ASR experiment, the microstructures of the mortars were examined using scanning electron microscope (SEM) images. Examining the results of this study reveals that the use of waste rubber in rising portions in the mortars led to an increase in the ASR expansions of the mortars. The study shows that the ASR expansions of the mortar samples that have 9% and 15% waste rubber replacement are comparatively higher than the other mortar samples. Furthermore, the results of the SEM analysis verified this finding. The study demonstrates that 3% of waste rubber mortar samples have the highest compressive and flexural strengths. On the other side, the ASR expansion of the mortars with 3% substituted waste rubber was considerably low compared to other mortars containing waste rubber. These findings (ASR, compressive and flexural strength tests results) show that using 3% waste rubber is ideal for producing mortars and supports a sustainable production approach in the sector.

Effects of reactive MgO on durability and microstructure of cement-based materials: Considering carbonation and pH value

Reactive MgO is a type of eco-friendly material with a lower carbon footprint, as it is produced by calcination of magnesite (MgCO3) at 750 ℃, much less than that (i.e. 1450℃) needed for calcination of (CaCO3) to produce clinker for Portland cement. Carbonation can enhance the mechanical properties of reactive MgO-based cementitious materials but will lower the pH value, leading to the neutralization of cement-based materials and further deterioration in rebar passivation. In this study, varying amounts of reactive MgO (0%, 10%, 20%, and 30%) were incorporated into mortars as cement replacements. By adjusting the duration of CO2 curing (i.e. carbonation curing) and standard curing, it was found that the curing regime involving 36 hours of carbonation curing plus 26.5 days of standard curing led to a higher pH and compressive strength of cement mortars. The pore size distribution was improved as the internal pores of the mortar were filled with carbonation products, which hindered the reaction between CO2 and alkaline hydration products inside specimens and was conducive to maintaining the alkalinity within the mortar. Therefore, the chloride ion penetration resistance and the mechanical properties of mortar were enhanced. SEM and EDS characterization results indicate that the excessive MgO did not fully participate in carbonation and continuously hydrated to generate Mg(OH)2. The expansion of Mg(OH)2 led to crack formation inside the mortar and reduced its strength, which accelerated CO2 diffusion and further reduced the pH value of reactive MgO-based cementitious materials.

PCCP Mortar Protection Layer Research Progress

Prestressed steel cylinder concrete pipe (PCCP) has the characteristics of high strength, excellent impermeability, strong sealing and easy installation, and has become an irreplaceable first choice pipe in China's long-distance water diversion project. However, in the process of using PCCP, there will be pipe bursts and other phenomena, most of which are caused by the broken wire of the prestressed steel wire, and the most important function of the protective layer of PCCP mortar is to protect the prestressed steel wire. In this paper, the research progress of PCCP by scholars at home and abroad is reviewed from five aspects: PCCP working environment, mortar mechanical properties, mortar durability, mortar thickness and mortar curing. as well as testing the durability of the mortar through different solution environments; The research prospect of the production of PCCP mortar protective layer, the detection of PCCP mortar protective layer, and the monitoring of PCCP mortar protective layer were carried out, which provided reference enlightenment for the development of PCCP mortar protective layer.

Investigation of gradient properties for cement mortar interfacial transition zones and their effects on mechanical characteristics using micro-CT

The interfacial transition zone (ITZ) in cement-based composites with aggregates is widely recognized as the most vulnerable component, greatly affecting their physical and mechanical properties. In this study, the effect of the ITZ characteristics on the mechanical behavior of cement mortar using its actual microstructure was investigated with image-based numerical approaches in this study. The volumetric information of the ITZ of the mortar sample was obtained and characterized from high-resolution synchrotron micro-computed tomography (micro-CT) images. The mechanical properties of the mortar were evaluated using the finite element method, based on the components characteristics represented by grayscale information of the micro-CT images. It was found that the adhesion between the aggregates and binder was well replicated in the simulation with the multiple-phase model, based on the gradient characteristics and properties of the ITZ. Considering the ITZ thickness according to the aggregates size, a more realistic crack propagation trend can be observed. The obtained results confirmed the significant influence of the ITZ thickness and phase distribution characteristics on the mechanical properties of cement mortars, emphasizing the importance of considering ITZ phases for accurate material analysis.