Effects of reactive MgO on durability and microstructure of cement-based materials: Considering carbonation and pH value

Abstract

Reactive MgO is a type of eco-friendly material with a lower carbon footprint, as it is produced by calcination of magnesite (MgCO3) at 750 ℃, much less than that (i.e. 1450℃) needed for calcination of (CaCO3) to produce clinker for Portland cement. Carbonation can enhance the mechanical properties of reactive MgO-based cementitious materials but will lower the pH value, leading to the neutralization of cement-based materials and further deterioration in rebar passivation. In this study, varying amounts of reactive MgO (0%, 10%, 20%, and 30%) were incorporated into mortars as cement replacements. By adjusting the duration of CO2 curing (i.e. carbonation curing) and standard curing, it was found that the curing regime involving 36 hours of carbonation curing plus 26.5 days of standard curing led to a higher pH and compressive strength of cement mortars. The pore size distribution was improved as the internal pores of the mortar were filled with carbonation products, which hindered the reaction between CO2 and alkaline hydration products inside specimens and was conducive to maintaining the alkalinity within the mortar. Therefore, the chloride ion penetration resistance and the mechanical properties of mortar were enhanced. SEM and EDS characterization results indicate that the excessive MgO did not fully participate in carbonation and continuously hydrated to generate Mg(OH)2. The expansion of Mg(OH)2 led to crack formation inside the mortar and reduced its strength, which accelerated CO2 diffusion and further reduced the pH value of reactive MgO-based cementitious materials.