Mechanical Properties Of Epoxy Resin Research Articles

Syringaldehyde‐DOPO derivative for enhancing flame retardancy and mechanical properties of epoxy resin

AbstractWith the wide application of epoxy resins in adhesives, electronic packaging materials, and aerospace fields, it is necessary to prepare high‐performance flame‐retardant epoxy resins to reduce the fire risk caused by their flammability. In this study, the rigid structure intermediate Schiff base (DMDA‐SH) was synthesized by condensation reaction of syringaldehyde (SH) with O‐Tolidine (DMDA). Then, DMDA‐SH‐DOPO, a novel P/N‐structured biobased flame‐retardant curing agent, was synthesized by addition reaction with 9,10‐dihydro‐9‐oxaza‐10‐phosphame‐10‐oxide (DOPO) and was applied to the preparation of intrinsic flame‐retardant epoxy resin. As expected, DMDA‐SH‐DOPO has good flame‐retardant properties due to the synergistic action of N/P elements. Epoxy resin with only 2.5% DMDA‐SH‐DOPO (P = 0.16%) can pass the UL‐94 V‐0 test. Compared with DGEBA/DDM, DMDA‐SH‐DOPO‐7.5's (P = 0.49%) peak heat release rate was reduced by 48.4% and the limiting oxygen index (LOI) reached 27%, making it a flame‐retardant material. From the point of view of carbonaceous residue performance, the expansion height of carbon residue after DMDA‐SH‐DOPO‐7.5 combustion is significantly increased, and the amount of carbon residue at 800°C is increased by 36.4%. In addition, appropriate DMDA‐SH‐DOPO can effectively improve the bending property of epoxy resin. This study provides a new idea for preparing renewable high‐performance intrinsic flame‐retardant epoxy resin.

A Numerical Model to Predict the Relaxation Phenomena in Thermoset Polymers and Their Effects on Residual Stress during Curing-Part I: A Theoretical Formulation and Numerical Evaluation of Relaxation Phenomena.

This paper analyzes the effect of crosslinking reactions on a thermoset polymer's viscoelastic properties. In particular, a numerical model to predict the evolution of epoxy's mechanical properties during the curing process is proposed and implemented in an Ansys APDL environment. A linear viscoelastic behavior is assumed, and the scaling of viscoelastic properties in terms of the temperature and degree of conversion is modeled using a modified version of the TNM (Tool-Narayanaswamy-Mohynian) model. The effects of the degree of conversion and structural relaxation on epoxy's relaxation times are simultaneously examined for the first time. This formulation is based on the thermo-rheological and chemo-rheological simplicities hypothesis and can predict the evolution of epoxy's relaxation phenomena. The thermal-kinetic reactions of curing are implemented in a homemade routine written in APDL language, and the structural module of Ansys is used to predict the polymer's creep and stress relaxation curves at different temperatures and degrees of conversion.

Molecular dynamics study on the influence of thermal aging on the mechanical properties of epoxy resins for high voltage bushing.

Thermal aging significantly deteriorates the mechanical properties and service performance of epoxy resins used for the high-voltage bushing. Current studies on the thermal aging behavior of epoxy resins mainly focus on experimental observations. However, an in-depth understanding of the mechanism of thermal aging of epoxy resins requires the monitoring of structural evolution of epoxy resins during thermal aging at the molecular level. To thoroughly analyze the intrinsic factors affecting structural evolution and the effect of thermal aging on the mechanical properties of epoxy resin for high-voltage bushing, epoxy resin models with different crosslinking degrees were established and thermal aging treatments at various temperatures and time periods were carried out by molecular dynamics simulation. It was found that the tensile strength of the epoxy resin was enhanced with the increase of the crosslinking degree, which was related to the elevation of the proportion of C-N and O-H bonds in its structure. With the increase of thermal aging temperature, the tensile strength of the epoxy resin decreased, which was related to the formation of weak bonds. At the early stage of thermal aging and after a period of high-temperature thermal aging, the strength of epoxy resin significantly decreases. The thermal aging of the epoxy resin is accelerated under external loading. In addition, the crosslinking degree and curing agent also affect the thermal aging resistance of epoxy resins. The results of this study can provide guidance for predicting and improving the thermal aging resistance of epoxy resins. Materials Studio was used to construct molecular models and complete crosslinking reactions. DGEBA and 44DDS (or 33DDS) were mixed at a ratio of 2:1, followed by crosslinking reaction. During this process, the Nose method was used to control temperature, the Berendsen method was used to control pressure, and the polymer consistent force field (PCFF) was used to control the motion and force of atoms. Isobaric-isothermal ensemble (NPT ensemble) was used to heat up epoxy resin models to various thermal aging temperatures of 400K, 500K, 600K and 700K. The models were maintained at these temperatures for different thermal aging times of 100ps, 200ps, 300ps, 400ps, 500ps, 600ps, 700ps and 800ps. Afterwards, the models were cooled down to 300K and subjected to uniaxial tensile testing at this temperature with a strain rate of 1 × 109s-1. The structural configurations and stress-strain data during the tensile process were recorded. The flow stress of the material was derived by counting the average stress in the 20-50% strain interval.

Optimized Functionalization of Graphene Oxide for Enhanced Mechanical Properties in Epoxy Resin Composites

Optimized Functionalization of Graphene Oxide for Enhanced Mechanical Properties in Epoxy Resin Composites

Fast and complete recovery of magnesium from sea bittern to synthesize magnesium hydroxide hexagonal nanosheet for enhanced flame retardancy and mechanical properties of epoxy resin

Magnesium is the most abundant element in sea bittern, of which preferential and high-efficient recovery is significant for extraction of other valuable elements, such as lithium etc. In this work, a two-step method was proposed to rapidly and completely extract magnesium from sea bittern. Firstly, solid sodium hydroxide (NaOH) was directly added to sea bittern to convert magnesium to mesh-structure magnesium hydroxide (Mg(OH)2) intermediate, where Mg(OH)2 seeds were pre-added to accelerate the filtration process. Subsequently, mesh-structure Mg(OH)2 intermediate was hydrothermally transformed to Mg(OH)2 hexagonal nanosheet with size of 40–60 nm. The synthesized Mg(OH)2 hexagonal nanosheets after modification by sodium stearate were applied to enhancement in flame retardancy and mechanical properties of epoxy resin (EP). When the addition amount of Mg(OH)2 hexagonal nanosheets is 9 wt%, in contrast to pure EP, the formed composite showed decreased heat release rate, smoke production rate, total heat release and total smoke production by 63.5 %, 66.3 %, 39.2 % and 46.2 %, respectively. Simultaneously, tensile and bending strength of this composite were increased by 104.0 % and 61.9 %. This work gives a high-value route for magnesium in sea bittern without diluting sea bittern concentration, which would contribute to the high-value utilization of sea bittern in a cost-effective way.

Interface construction of phosphorus-based hybrid with micro/nano hierarchical structure toward intumescent flame-retardant epoxy resins with robust mechanical properties

The facile strategy for constructing phosphorus-based hybrid (APP@Zn-PT) is proposed to the simultaneous optimization of flame-retardant properties and mechanical properties of epoxy resins (EP), which is a long-term concern for the intumescent flame-retardant systems. Herein, APP@Zn-PT was fabricated via the assembly of nano-sheet phosphorus-containing triazole-zinc complex (Zn-PT) on the surface of ammonium polyphosphate micro-particles (APP). Notably, EP modified with APP@Zn-PT synchronously displayed highly fire-safe performance and excellent mechanical properties, which is seldom found in the traditionally intumescent flame-retardant EP systems. In the presence of 7 wt% APP@Zn-PT, EP acquired a high limiting oxygen index (LOI) of 31.1 %, and succeeded to meet the requirement for a UL-94 V-0 rating. Meanwhile, the results of cone calorimeter test (CCT) showed that the crucial parameters involving smoke production and heat release of EP/APP@Zn-PT presented significant decrease, that total smoke production (TSP) was dropped from 55.7 m2 of EP to 36.2 m2, and the peak of heat release rate (PHRR) was decreased from 1156 to 384 kW/m2. In addition, the interfacial interaction of APP@Zn-PT in epoxy matrix was improved as compared to APP due to the embedment of nano-sheet Zn-PT, which possessed reinforcing effect as well, and thereby the mechanical performances of EP/APP@Zn-PT were superior to neat EP and EP/APP. Generally, this work lays a foundation for the construction of phosphorus-based micro-nano hybrids, showing a great potential in high-performance polymers for practical application.

Cyano group‐containing DOPO derivative for improving the flame retardancy, smoke suppression, and mechanical properties of epoxy resins

AbstractIn order to obtain an efficient flame retardant and smoke suppressor without sacrificing mechanical properties of epoxy resin (EP). A cyano group‐containing 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) derivative (CP‐DOPO) was proposed and synthesized through one‐step Atherton–Todd reaction between DOPO and 4‐cyanophenol. The comprehensive performance analysis of CP‐DOPO‐based EP composite was conducted by measuring the flame retardancy, smoke suppression, and mechanical properties. The flame‐retardant test findings shows that the EP/4CP‐DOPO sample achieves UL‐94 V‐0 rating with 4 wt% low addition of CP‐DOPO. Moreover, EP/6CP‐DOPO sample presents a LOI of 36.5%, a 28.1% reduction in the peak heat release rate, and a 42.1% substantial decrease in total smoke production, demonstrating its desirable flame retardancy and smoke suppression properties. Significantly, different from the traditionally additive flame retardants, the mechanical properties of EP matrix will not be affected by the incorporation of CP‐DOPO but a 17.7% increasement of flexural properties compared to EP. This research not only provides an ingenious strategy for designing and preparing high‐effective flame retardant but also enhances the comprehensive performance of EP resins in practical applications.

Improving Processability and Mechanical Properties of Epoxy Resins with Bio‐Based Flame Retardants

AbstractIntegrating flame retardant additives into epoxy resins is an essential strategy for improving their fire resistance. However, introducing flame retardant groups often compromises the processability and mechanical integrity of the resins. In this research, we synthesized a novel, bio‐based flame retardant, referred to as DPN, using naringenin and chlorodiphenylphosphine as precursors via a straightforward single‐step process. The addition of DPN dramatically decreased the viscosity of Hydantoin Epoxy Resin, from 7468 mPa·s to 1285 mPa·s. Furthermore, when cured with 4,4‐diaminodiphenylmethane (DDM), the composite containing 5 equivalents of DPN (DPN‐5) exhibited a remarkable improvement in mechanical strength, reaching 190 MPa, significantly outperforming the pure thermoset (DPN‐0: 104 MPa), while preserving high transparency. Combustion tests further confirmed that DPN significantly boosts the flame resistance of the thermoset, with DPN‐5 achieving a Limiting Oxygen Index (LOI) of 37% and securing a UL‐94 V‐0 rating. Cone calorimetry analysis showed that DPN‐5 effectively reduced heat and smoke production during combustion, achieving a 13.4% reduction in Peak Heat Release Rate and a 28.2% decrease in Total Heat Release compared to DPN‐0. This study underscores the potential of multifunctional bio‐based flame retardants derived from renewable resources in advancing the development of high‐performance materials.This article is protected by copyright. All rights reserved.

Mechanical Properties and Failure Behavior of Epoxy Rubber Powder Composites Reinforced with Hollow Beads

In this paper, new epoxy resin/rubber powder/hollow beads three-phase composites were prepared by designing the incorporation of fly ash hollow beads with different mass fractions (5%, 10%, 15%, and 20%) as new reinforcing phases into epoxy resin/rubber powder two-phase composites with 5% mass fraction of carbon black rubber powder. Quasi-static compression tests were conducted at room temperature to test the compressive properties of the oxygen resin/rubber powder/hollow beads composites. Calculate the energy absorption properties and energy absorption efficiency of the composites from the compression curves. Fracture characteristics of compressed material specimens with microscopic morphology were observed by scanning electron microscopy. By systematically analyzing the effect of fly ash hollow beads content on the mechanical properties of epoxy resin/rubber powder/hollow beads three-phase composites, it was found that fly ash hollow beads as reinforcing materials can effectively improve the brittleness and yield strength of epoxy resin/rubber powder as well as the energy-absorbing properties and efficiency of the composites. The energy absorption properties of the epoxy resin/rubber powder/hollow beads composites increased and then decreased with the increase in the mass fraction of fly ash hollow beads. In the epoxy resin/rubber powder/hollow beads composites, the most significant performance was observed when the mass fraction of fly ash was 10%.

Eco-friendly preparation of advanced epoxy composites and their pyrolysis and flame retardant mechanisms

Traditional additive flame retardants pose issues including high dosage, easy precipitation, and poor compatibility with the matrix. Designing efficient organic-inorganic synergistic flame retardants can enhance the flame retardancy and mechanical properties of epoxy (EP) composites while reducing their smoke toxicity. In our study, we initially employed Tetrakis(hydroxymethyl)phosphonium sulfate (THPS) for intercalation modification of montmorillonite (MMT). Subsequently, we achieved a green and efficient exfoliation of MMT by reacting urea with hydroxyl groups, resulting in the simultaneous preparation of efficient organic/inorganic synergistic flame retardants (THPSU-MMT). EP composites containing 5wt% THPSU-MMT can attain UL-94 V0 classification. Furthermore, the peak heat release rate (PHRR), total heat release (THR), and peak release rates of CO can be reduced by up to 78.42 %, 62.26 %, and 72.50 %, respectively. Simultaneously, we systematically investigated the synergistic flame retardant mechanism of the EP composite. The findings reveal that THPSU-MMT exhibits a dual flame retardant effect in both the gaseous and condensed phases. Moreover, the combination of MMT and THPSU substantially enhances the presence of phosphorus-containing pyrolysis products in the condensed phase. The fire performance index (FPI) of the flame retardant EP increased from 0.05 m2/s/W in pure EP to 0.36 m2/s/W, attributed to the enhanced catalytic carbonization and assisted gas-phase free radical capture. Additionally, the flame spread index (FGI) decreased from 11.55 kW/m/s in pure EP to 1.18 kW/m/s, signifying a substantial enhancement in fire safety. Furthermore, the THPSU-MMT synergistic flame retardants improved the tensile strength of EP composites. This study offers an environmentally friendly and efficient approach for the effective exfoliation of MMT, while also presenting novel concepts for the design of efficient organic-inorganic synergistic flame retardants.

Construction of a hybrid flame retardant based on mesoporous silica for enhancing fire safety, smoke suppression, and mechanical properties of epoxy resins

AbstractIn order to improve the fire safety of epoxy resins (EPs), the SBA‐15 based hybrid flame retardant (SNAZD) was synthesized via an organic–inorganic hybridization strategy of mesoporous silica SBA‐15. Relying on electrostatic interaction, the zinc amino‐tris‐(methylenephosphonate) (Zn‐ATMP) was successfully introduced into the pore channels of SBA‐15. Then, 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) was successfully loaded into the pores of SBA‐15 under vacuum. The results show that the EP composites with the 5%SNAZD sample (sample EP‐5%SNAZD) showed a LOI value of 30.9% and achieved the vertical burning V‐0 rating. In comparison to EP, the peak heat release rate, peak smoke production rate, and production rate of CO of EP‐3%SNAZD were reduced by 32.2%, 31.9%, and 20.0%, respectively. This is due to the presence of Si, P, N, and Zn elements in the SNAZD, which promoted the generation of a high yield of dense char residue and inhibited the release of toxic gasses. And the impact strength and flexural strength of EP‐1%SNAZD were increased by 19.5% and 15.6%, respectively, and the E' of EP‐5%SNAZD increased by 49.1% when compared with the neat EP. This work provides a general strategy for the design of mesoporous hybrid flame retardant and creates additional opportunities for applications of EP.

Thermally conductive h-BN/EP composites oriented by AC electric field induction

The excellent electrical insulation properties and mechanical properties of epoxy resin (EP) have led to its rapid development in the field of microelectronic packaging. However, the poor thermal conductivity of epoxy resins (thermal conductivity of only 0.14 W/(m·K)) limits the development of components for high power. Adding h-BN to epoxy resin to prepare composites can effectively improve the thermal conductivity of epoxy resin. In this paper, h-BN/EP high thermal conductivity composites were prepared by means of AC electric field induction with the goal of making the composites low loading and high thermal conductivity (loading of 10 wt%). It was shown that the h-BN/EP composite had the highest thermal conductivity of 0.310 W/(m·K) when applied to an AC electric field of 120 V/mm and 50 Hz for 1 h. It was 2.214 times higher than that of EP and 1.325 times higher than that of the same-loaded h-BN/EP composite (0.234 W/(m·K)). A thermal conductivity model that can predict the thermal conductivity of composites prepared using the same type of method is also developed, which extends the applicability of the thermal conductivity model. The prepared composites have good thermal management capability. The method is easy to be engineered and has great potential for use in electronic packaging and even other high thermal conductivity applications.

Evaluation of the curing reaction of epoxy resins by electrochemical measurement and molecular orbital method

Epoxy resin is a thermosetting resin with excellent mechanical properties. It has been pointed out that there are problems on its mechanical properties due to poor polymerization of the epoxy ring caused by water and chlorine impurities during resin production. In this study, we focused on the electrochemical behavior during curing reaction of epoxy resin. To investigate the electrochemical reaction, galvanostat meter was used to measure the voltage behavior during chemical reaction. Molecular Orbital (MO) method was used to understand the mechanisms of voltage behavior during curing reaction. Furthermore, the effect of water existence during curing reaction was investigated by experimentally and analytically. As a result of experimental electrochemical reaction, we successfully measured the voltage behavior associated with the curing reaction. In the case of MO analysis, the epoxy and curing agent models were prepared. Before the reaction, each molecule had zero charge, but after the reaction, it was confirmed that the epoxy had a positive charged and the amine had a negative charged. It is thought that the voltage could be observed due to the movement of this charge during curing reaction. It has been also demonstrated through experimentation and analysis that water accelerates the curing reaction. It was observed that the accelerating effect amplifies as the quantity of water increases. Building upon these results, it was confirmed that the factor leading to the increase in voltage is due to the amount of water. To examine the presence of chlorine impurities during the production of epoxy resin, MO analysis was conducted on the production reaction of epoxy prepolymers. The findings indicated that as the water content increases, the reaction that results in the production of by-products is amplified. This outcome suggested that by-products were already incorporated during the formation of the epoxy. In conclusion, this study provides significant insights into the electrochemical behavior during the curing reaction of epoxy resin, the role of water in accelerating the reaction, and the impact of chlorine impurities during resin production. The findings pave the way for further research to optimize the production process and enhance the mechanical properties of epoxy resin.

Effect of plant short fibers on the mechanical properties of carbon fiber reinforced epoxy matrix by using FEM based numerical homogenization technique

In this study, we utilized the material design library in Ansys Product 2022 R1 to analyze the impact of short plant fibers on the mechanical properties of epoxy resin. We employed the representative volume element (RVE) approach and examined different volume fractions up to 50%. The technique employed in this study was multi-scale modeling based on the finite element method (FEM) for numerical homogenization. Subsequently, we used the same software to develop a five-layer laminated composite. The samples were based on epoxy resin enriched with short plant fibers at fractions of 20% and 30%, as well as pure epoxy resin. The laminated composites were reinforced with carbon fibers. The objective of this study was to analyze the mechanical response of each sample during a tensile test, focusing on multiple parameters. The sought-after results included total deformation, directional deformation, equivalent and elastic stress (Von-mises). The samples containing epoxy resin enriched with 30% of short hemp fibers exhibited remarkable mechanical strength compared to the other samples. These results suggest that the incorporation of short hemp fibers into the matrix led to a significant improvement in the mechanical strength of the composite.

The Flame Retardant and Mechanical Properties of the Epoxy Modified by an Efficient DOPO-Based Flame Retardant.

Currently, the mechanical performance reduction caused by excessive phosphorus content in the halogen-free flame-retardant EP has been an obstacle to its extensive application. This study presents the effective synthesis of a novel flame-retardant BDD with great efficiency, achieving an optimum phosphorus level of merely 0.25 wt %. The structure of BDD was verified by FTIR, 1H NMR, 31P NMR and XPS spectra. To investigate the flame-retardant properties of BDD, several EPs with various phosphorus levels were synthesized. The addition of phosphorus to the EP significantly increases its LOI value from 25.8% to 33.4% at a phosphorus level of 0.25 wt%. Additionally, the resin achieves a V-0 grade in the UL 94 test. The P-HRR and THR of the modified resin measured by the cone calorimeter are also significantly reduced. At the same time, the addition of a modest quantity of BDD has a minimal impact on the mechanical properties of epoxy resin. This study shows that the removal of hydroxyl groups significantly enhances the fire resistance of phosphate-based flame retardants, thereby providing a novel approach to synthesizing efficient flame retardants.

APTES modification of ZIF-67@M(OH)(OCH3) for enhanced flame retardancy and mechanical properties of epoxy resins

APTES modification of ZIF-67@M(OH)(OCH3) for enhanced flame retardancy and mechanical properties of epoxy resins

Preparation and mechanical properties of epoxy resin filled with shaped hybrid nanobrushes

Nanostructure formed through self-assembly of block copolymer has been used to modify epoxy resins and the shape of the nanobrushes has a significant effect on its properties. Through RAFT polymerization and bulk self-assembly of PMMA-b-PTEPM block copolymers, SiO2@PMMA hybrid nanobrushes was prepared with three different shapes, i.e., nanospheres, nanowires and nanosheets. According to the transmission electron microscope results, all three kinds of nanobrushes were well dispersed in the epoxy resins. The differential scanning calorimeter and thermogravimetric analysis tests showed that the addition of these nanobrushes has no significate effect on the curing behaviour and the glass transition temperature of epoxy resins. Their modification effects have been investigated through tensile, bending and impact tests. Compared with the neat epoxy resin, the bending and tensile strengths of 0.5 wt% nanosphere-filled epoxy resins were increased by 11.7% and 27.0%, and the impact strength of 0.5 wt% nanowire-modified epoxy resins was increased by 93.0%. And the nanosphere-modified epoxy resins showed a better comprehensive performance.

Preparation and mechanical properties of Ni/RGO reinforced epoxy resin composites

The graphene/nanonickel composites(Ni/RGO) were prepared by liquid phase reduction method, and the graphene/nanonickel epoxy composites(Ni/RGO/EP) were prepared by in-situ polymerization method. The glass transition temperature (Tg) of the modified epoxy resin was increased by 19°C compared to EP with 2.1 wt% Ni/RGO loading. The tensile strength and hardness increased by 65% and 18%, the impact strength is increased by 10.053 KJ·m−2 compared to EP, and the shear strength reaches 34.78 MPa for the Ni/RGO/EP with 1.7 wt% Ni/RGO loading. It can be seen, that the addition of Ni/RGO greatly improves the heat resistance and mechanical properties of epoxy resin when the Ni/RGO are evenly dispersed into the epoxy resin by emulsion dispersion method.

Dynamic reversible mechanism of phenol-carbamate bonds and their potential for the development of thermo-healing, recyclable and high-performance epoxy thermosets

In this paper, a series of small monomers were synthesized to explore the dynamic reversible properties of phenol-carbamate bonds (PCBs), and the bimolecular exchange mechanism of PCBs was verified. Based on this mechanism, a novel thermo-healing recyclable epoxy resin with high mechanical performance and shape memory function was successfully developed. Meanwhile, the number of reversible phenol-carbamate bonds in this system was increased by molecular structure design, which increased the chance of reversible cleavage and recombination of the dynamic covalent bonds. Compared with our previous work, the thermo-healing efficiency of the epoxy thermosets was greatly increased, and the target polymer achieved an excellent balance between high thermo-healing efficiency and good mechanical performance. Further post-treatment experiments show that the cured epoxy resin can also be well recycled by solvent degradation or hot-pressing process. What's more, a novel carbon fiber (CF) reinforced polymer composite material was synthesized by taking that prepared epoxy thermoset as a matrix, which greatly improve the mechanical properties of epoxy resin, and the CF cloths can be recycled when the epoxy resin is removed by chemical degradation. In addition, due to the existence of reversible crystallizable switching segments in the epoxy resin system, when the temperature is above its Tg, it can be triggered by thermal energy, so that the film can rapidly recover from the temporary shape to the permanent shape. This study also provides a new direction for the development of novel multifunctional intelligent polymers.

P/N/S flame retardant based on DOPS-triazine groups for improving the flame retardancy, char formation properties and mechanical properties of epoxy resin

As epoxy resins (EPs) are widely used in adhesives, electronic packaging materials and aerospace, it is essential to construct new and efficient flame-retardant EP systems to reduce the risk of fire caused by their flammability. In this study, the condensation reaction of melamine (MEL) and 4-hydroxybenzaldehyde (PHBA) produced the intermediate melamine Schiff base (MSB), which was then successfully synthesized with 9,10-dihydro-9-oxa-10-phospha- phenanthrene-10-sulfide (DOPS) by addition reaction to produce a DOPS-triazine intumescent flame retardant MPD containing a novel structure of P/N/S, and applied to fabricate high-performance EP/MPD. As expected, the MPD has good flame-retardant properties due to the synergistic effect of DOPS groups and triazine groups. The thermoset resin EP/MPD passes the UL-94 V-0 test with the addition of only 7.5 % MPD and has a high LOI value of 32.7 %, which is 47.3 % higher than that of pure EP. In addition, the peak heat release rate (PHRR), total heat release (THR) and fire growth rate (FIGRA) of EP/MPD-12.5 % decreased by 33.9 %, 67.7 %, and 65.8 %, respectively, compared with that of pure EP. From the viewpoint of the char formation performance, the expansion height of the char residue of EP/MPD after combustion increased significantly up to 5.6 cm, which was over three times greater than the pure EP value. Moreover, the appropriate amount of MPD can effectively improve the flexural and impact strengths of EP thermosets. This study provides a new idea for the preparation of high-performance flame retardant MPD without affecting the mechanical properties of EP.