In this paper the effect of the geometry and alignment of the flow straightener in the IITRI modification to the Coulter Counter are reported. For particle size analysis, the diameter of the flow straightener hole is shown to have no significant effect on the size distribution for diameters as low as 250 μm, but the alignment is highly significant when cylindrical orifices are used. The channel number of the mode and the broadness of the size distribution are shown to increase with increasing angle, the effect being more significant with a corresponding increase in current. When the size distribution measurement is perfomred using a constant total count for each angular measurement, the height of the mode decreases linearly with angle, the particles moving to higher voltage channels. This means that particles entering a sharp-edged orifice at wide angles are detected as particles of larger size. Pulse shape measurements confirmed the presence of sharp voltage spikes superimposed on conventional particle pulses from these particles, suggesting that pulse distortion had occurred. With the contoured orifice, there is no change in either the mode position or the breadth of the distribution with angle, and the height of the mode does not decrease. Pulse shape observations also show the absence of sharp spiked pulses from particles entering a contoured orifice, irrespective of the angle. In consequence, it is concluded that the distortion in the pulse shape and the resulting error in sizing is an orifice edge effect, and for the most accurate size analysis the use of a flow-directional collar aligned at 0° rotation to a contoured orifice is recommended. As a final section to the paper, the IITRI work is related to other recent work in the field, and the significance of this total work to particle size analysis is discussed.
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