► Exfoliated zeolite Nu-6(2)-6FDA-based copolyimide mixed matrix membranes for gas separation. ► Copolyimides were prepared with different DABA carboxyl group concentrations. ► Exfoliated zeolite Nu-6(2) with 300 m 2 /g surface area as the filler. ► Evidence for the formation of hydrogen bonds between the zeolite and the DABA group. ► Gas separation experiments for H 2 /CH 4 and O 2 /N 2 mixtures. Exfoliated zeolite Nu-6(2)-6FDA-4MPD/6FDA-DABA copolyimide mixed matrix membranes (MMMs) were prepared and used for gas separation. The interaction of the polymer and the filler was investigated for copolyimides with different carboxyl group concentrations and hydrogen bonding was found to take place between the hydroxyl groups on the surface of the zeolite and the carboxylic groups of the polymer. Exfoliated zeolite Nu-6(2) with 300 m 2 /g surface area was chosen as the filler due to its small pore size, appropriate chemical composition and high aspect ratio. The morphology and nature of the membranes were investigated using chromatography, 1 H NMR, ATR-FTIR, TGA, SEM and TEM. Gas separation experiments were performed for H 2 /CH 4 and O 2 /N 2 mixtures. With MMMs containing a 4MPD:DABA molar ratio of 4:1, a maximum value of H 2 /CH 4 selectivity of 37.9 (with 500 Barrer of H 2 permeability) was achieved with a 5.3 wt.% of zeolite, while a maximum O 2 permeability of 147 Barrer (with a O 2 /N 2 selectivity of 4.0) was obtained with a 9.7 wt.% of zeolite.
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