Filler Material Research Articles

The Influence of Alloy Composition on Microstructure and Performance of Mixed-Smelting Alloy and Weld Metal.

In the present work, the Q345B low-alloy steel with different contents and ER309L stainless steel were melted together to obtain new alloys. The aim was to design the composition of weld metal (Q345B low-alloy steel as the base material and ER309L welding wire as the filler material) and improve the corrosion resistance of the weld metal. During the welding process, the composition of the weld metal was controlled to match the new alloys by changing the welding heat input. A relationship curve between fusion ration and welding heat input was obtained. The research focused on analyzing the effect of mixed-smelting ratio between Q345B and ER309L and welding heat input on the microscopic structure and corrosion performance of the prepared samples. The results show that the melted alloys containing 20% to 30% Q345B consist of a ferrite (δ) phase and austenite (A) phase, the samples containing 45% to 50% Q345B consist of a martensite (M) phase and austenite (A) phase, and the sample containing 40% Q345B consists of a martensite (M) phase, ferrite (δ) phase, and austenite (A) phase. As the mixed-smelting ratio of Q345B/ER309L increased, the corrosion resistance of samples decreased gradually. For the weld metal, the fusion ration between Q345B base material and ER309L welding wire increases with the welding heat input. When the heat input changed from 0.645 kJ/mm to 2.860 kJ/mm, the composition of the weld metal was consistent with the melted alloys containing 20-45% Q345B. The microstructure and corrosion resistance of the weld metal could be designed by the melting means, which has important guiding significance for engineering applications.

Finite element analysis of square hollow section steel braces incorporating different infill materials under cyclic loading

Previous researches have extensively explored the use of concrete as an infill material for hollow steel sections, but there is limited reference on other types of infill materials.This study investigates the use of various infills, including wood, glulam, and H-beam, in square hollow steel braces to enhance buckling strength, widen stress concentration in the mid-span, and broaden the accumulation of plastic strain to delay local buckling and prolong the fracture cycle life of the brace. The proposed finite element method was utilized to assess the cyclic behavior of the braces, validated through three types of experimental tests on both unreinforced specimens and brace with infill material. An analysis was then conducted on 21 models to examine important parameters, such as section width-to-thickness ratio, flexural rigidity, filler length, and filler material. The results show that infill materials extend the von-Mises stress distribution at mid-span and reduce the PEEQ ratio. Additionally, the infill strengthens the buckling resistance of the brace; however, the effect of the infill does not significantly increase in models with lower width-to-thickness ratios. The infill also helps to improve the ductility ratio and energy dissipation capacity of the brace. From the fracture point of the hysteresis loop, the specimens with infill wood or glulam, as well as the specimens with shortened infill length, all demonstrate an ability to prolong the cycle life of the braces. Moreover, specimens with larger flexural rigidity of infill H-beam dramatically improve the fracture cycle life, which is also favorable for extending the life of the brace before rupture. However, it is recommended that the flexural stiffness ratio should be kept below a certain threshold to prevent buckling mechanisms in the transition zone.

The study on the wood candidates for the impact limiter of a spent fuel cask

The nuclear fuel transportation package is meticulously designed to enclose radioactive materials, guaranteeing containment even after undergoing a free-drop impact test and considering potential accident situations to prevent radioactive leakage. The impact limiters attached to the transport cask are engineered to absorb impact energy. Wood, renowned for its strong energy absorption capacity, is often specified as the core material within impact limiters. It is crucial to accurately determine the wood material employed in the impact limiter. This study carried out crushing experiments on various common wood materials to obtain stress versus strain data for the selection of the appropriate wood material. Indicators such as density, crushing strength, and densification strain are utilized to assess the suitability of wood as the filler material of the impact limiter. Paulownia wood is chosen based on density, the appropriate energy absorption value per unit volume, and response acceleration. The dispersity of the strengths of Paulownia wood is taken into account with the weakest-link models. The finite element method is adopted to precisely design and verify the impact limiter. The arrangement of the glulam wood is designed to balance the energy absorption in hypothetical accident conditions. Finally, tests on the application of the impact limiter in the transportation cask were conducted to validate the proper design of the impact limiter. This study can offer reference and data support for the research on wood filler materials.

Performance of rubber modified asphalt mixture with tire-derived aggregate subgrade

The objective of this research is to investigate the long-term performance of rubber-modified asphalt mixture (RMA) on Tire-Derived Aggregate (TDA)-replaced saturated subgrade as a drainage material. In lab testing setup, the mixtures were subjected to a 5-day conditioning at 85°C to ensure complete long-term aging. A series of laboratory and field tests were conducted. The study found that the surface course rubber mix had the best-cracking resistance than the leveling course control mix and surface layer control mix. Additionally, the fracture energy of the surface layer rubber mix was 17.4–21.9 % higher than that of the surface layer control mix. After the long-term aging condition, all three types of hot mix asphalt (HMA) exhibited exceptional resistance to deformation. Rubber-modified asphalt improved fatigue properties and crack performance. In summary, implementing RMA in pavement construction improved the pavement's thermal cracking and fatigue properties and significantly reduced pavement noise. TDA has potential as a fill material in subgrade applications, and rubber-modified asphalt shows promising performance for asphalt pavement.

Effect of wheat bran filler particulates nettle fiber reinforced epoxy matrix composite − A novel material for thermal insulation application

This research examines the mechanical and thermal characteristics of composites made from nettle fiber-reinforced wheat bran filler particulate epoxy framework. It highlights the influence of different filler materials on the performance of these composites. A thorough examination of mechanical properties was carried out, focusing on the flexibility, bending strength, impact resistance, and Shore D hardness. The malleable quality was completely changed by adding a filler ingredient, reaching a peak of 51.36 MPa. The flexural strength reached 47.38 MPa, showing excellent ability to withstand loads. The assessment of affect quality reached a maximum of 13 kJ/m2, indicating high energy absorption and durability. The Shore D hardness, which indicates the surface’s ability to resist indentation, ranged from 52 to 61, indicating differences in the stiffness of the composite material. The addition of bran filler to this composite provides an ideal thermal conductivity value of 0.98 W/mK. The morphological properties of the composites were analysed using Scanning Electron Microscopy (SEM), which provided detailed insights into their internal structure. The SEM images revealed a uniform distribution of nettle filaments and bran fillers inside the epoxy matrix, with well-formed samples exhibiting strong fiber–matrix adhesion and minimal voids.

Mixed matrix membranes incorporated with small pore zeolite UZM-5 for enhanced CO2/CH4 separation

Mixed matrix membranes (MMMs), which is polymeric matrix incorporated with inorganic filler materials, appear to be potential candidate for CO2 separation. Current work focuses on fabrication of MMMs incorporated with varying loading of small pore zeolite UZM-5 and modified UZM-5 for CO2/CH4 separation. Zeolite UZM-5 was firstly synthesized and then modified by using 3-aminopropyltriethoxysilane (APTES). MMMs was fabricated by incorporating zeolite UZM-5 and modified UZM-5 (NH2-UZM-5) into polysulfone (PSF) matrix. Both modified and unmodified zeolite UZM-5 were characterized via Fourier Transform Infrared Spectroscopy (FTIR), X-Ray Diffraction (XRD), Thermogravimetric Analysis (TGA), Field Emission Scanning Electron Microscope (FESEM) and Brunauer-Emmett-Teller (BET) analysis. The fabricated membranes were characterized using FTIR, XRD, TGA and FESEM analysis. The successful synthesis of zeolite UZM-5 was proven by XRD analysis. FESEM analysis of the membranes revealed that the successful the MMMs were successfully fabricated with even distribution of zeolites in the polymer matrix. In CO2 and CH4 gas permeation and separation study for the membranes, the highest CO2/CH4 ideal selectivity of 33.1 was obtained by the MMMs with 1 % NH2-UZM-5, which was a significant enhancement of 212 % in CO2/CH4 ideal selectivity as compared to the pristine PSF membrane.

Enhancing strength performance of laser welded 7075 aluminum alloy joints with TiC nanoparticle-mixed filler powder

Precipitation-strengthened 7075 aluminum alloy (AA 7075) is a crucial structural material widely utilized in the aerospace industry. Nevertheless, the achievement of highly strengthened joints of this alloy remains a challenge because of its susceptibility to composition dilution and defect formation during welding. In this study, the method of powder-filled laser welding was employed to weld AA 7075-T6 plates, utilizing both AA 7075 powder and a mixed powder of AA 7075 and 5 wt % TiC nanoparticles as the filler. To investigate the impact of the filler on the mechanical properties of the welded joints, their microstructure, phase constitution and tensile strength were measured and analyzed. Moreover, the transient temperature and the forming process of the joints during laser welding were captured. The results indicate that the joints are heat-treatable when the filler contains the AA 7075 powder. The ultimate tensile strength (UTS) of the joints can reach 500 MPa as a result of the η′ phase precipitated during heat treatment. The incorporation of TiC nanoparticles into the AA 7075 powder led to a refinement of grains, a reduction in porosity within the joints and an increase in the UTS by up to 540 MPa, which is 91.5 % of the base metal. Further theoretical estimation suggests that Orowan strengthening as well as grain size strengthening due to the Hall-Petch effect are the main strengthening mechanisms for the improved tensile performance. The powder-filled laser welding method also provides a flexible approach for designing compositions of filler material.

Evaluating the usability of recycled aggregates as fill materials depending on the composition and strength of their grains

Evaluating the usability of recycled aggregates as fill materials depending on the composition and strength of their grains

Tensile Behavior of Green Concrete Made of Fine/Coarse Recycled Glass and Recycled Concrete Aggregates

The study conducted axial tensile strength tests on concrete samples that replaced conventional aggregates with recycled aggregates. In Series I, using FNG instead of FNA resulted in a reduction in compressive strength by 12.8–49.8% and tensile strength by 14.5–44.6%. If the proportion of FNG exceeds 50%, compressive strength decreases by more than 24.5% and tensile strength by more than 27.5%. In Series II, replacing CNA with CRG reduced compressive and tensile strengths by 18.4–32.8% and 5.1–24.9%, respectively; exceeding 40% CRG results in a compressive strength reduction of more than 32.8% and a tensile strength reduction of more than 24.9%. In Series III, samples made with RCA, CNA, and 20% CRG showed a compressive strength decrease of 8.8–22% and a tensile strength decrease of 10.7–26%; RCA80 samples showed maximum reductions. In Series IV, replacing CNA with RCA resulted in compressive and tensile strength reductions of 15.4–34.7% and 13.9–24.3%, respectively; RCA80 samples again showed maximum reductions. Maximum stress unit deformation values (εo) increased by 3–58.4% in Series I, 9–80% in Series II, 10–44.9% in Series III, and 9–32% in Series IV. Tensile toughness values showed the highest increase of 35.15% in the CRG40 sample and the lowest of 0.13% in the RCA40-20 sample. The use of glass aggregates in concrete is feasible, but exceeding certain ratios can significantly reduce strength. Concrete can effectively use waste glass as a partial substitute for cement, fine aggregates, or as a filler material, potentially enhancing compressive strength.

Mechanical Behavior Analysis of Lightweight Concrete Reinforced by Metalized Plastic Waste Fibers

This study evaluates the impact of adding metalized plastic waste (MPW) fibers to lightweight concrete that is used as a filler material in building slopes and bridge ramps. The goal is to open up new opportunities for recycling plastic waste and promote a more sustainable and productive construction industry. This study examined the mechanical behavior of lightweight concrete (LC) at 3, 28, and 90 days, both with and without MPW fiber (1%, 2%, and 3%). Compression tests, 3-point bending tests, and pull-out tests were used to measure the fibers' compressive strength, flexural strength, and maximum load-bearing capacity, respectively. According to the results, the compressive strength (CS) and elasticity modulus (MOE) decreased with increasing fiber content when MPW fiber was added. In the long term, the CS and MOE decrease for the LC containing 3% MPW fiber was 8% and 7%, respectively, lower than for the control concrete. At 90 days, the flexural strength of the LC with 1% MPW fiber was marginally higher than that of the control concrete, rising by 2.40%. After this initial rise, however, the flexural strength declined as the fiber concentration increased, eventually reaching an 8% reduction for LC with 3% MPW fiber.The optimum method for determining maximal load-bearing and comprehending the deformation mechanism is hence the fiber pull-out test. The microstructure study of the LC examined how the pull-out test affected the quality of bonding at fiber-matrix interfaces. The tensile and flexural strength of lightweight concrete are enhanced by MPW fiber's ability to bear significant pulling stress.

The effect of silane‐modified carbon black and nano‐silica, individually and in combination, on the performance of ethylene–propylene–diene monomer rubber

AbstractThis study assesses the effectiveness of a specially developed surface‐modified carbon black, both on its own and in combination with nano‐silica, as a hybrid filler for ethylene–propylene–diene monomer (EPDM) rubber compounds. The modification process, which included treatment with a silane coupling agent, resulted in enhanced curing characteristics. The ∆Torque values for compounds incorporating the modified carbon black exceeded those of other formulations by 25.85%. Scanning electron microscopy (SEM) analysis demonstrated improved filler dispersion and better compatibility between rubber and filler due to the surface modification. The silane‐modified carbon black showed considerable enhancements in mechanical properties, particularly in tear resistance, with increases in tensile and tear strength of 22.46% and 34.86%, respectively, following surface treatment. Dynamic mechanical analysis (DMA) indicated the influence of both surface modification and filler type, revealing that the combination of modified carbon black and nano‐silica achieved a reduction in rolling resistance of 20.41% and enhanced ice and wet grip performance by 7.95%. Additionally, modified carbon black displayed varying effects on the glass transition temperature. Thermal gravimetric analysis (TGA) confirmed that the thermal stability of the compounds was consistent, while solvent resistance improved with surface modification, as shown by swelling ratios. Thermodynamic analysis indicated that the surface modification of carbon black positively influences the elasticity and chain mobility of the rubber compounds studied. In conclusion, the careful selection and optimization of filler materials and their modifications are essential for customizing the properties of rubber compounds to satisfy specific performance criteria and applications.Highlights Promising EPDM compounds were prepared with Silane‐Modified CB and Nano‐Silica. Silane‐modified CB effectively improved the curing properties of the EPDM compound. The ΔTorque and cross‐link density of modified CB/EPDM show the highest value. Modified CB/Nano‐Silica/EPDM exhibited significant improvement in tear strength. Modified CB/Nano‐silica/EPDM have lower rolling resistance and higher wet grip.

Bridging the Gap Rather Than Filling the Entire Valley-Anatomic Insights When Treating the Medial Infraorbital Region.

The treatment of the medial infraorbital region also termed the tear trough has become increasingly popular by the use of soft tissue fillers in a minimally invasive approach using a cannula. A total of 246 tear troughs were injected and investigated originating from 123 study participants. The clinical outcome was evaluated 6 months after the treatment by independent observers based on standardized frontal images and the procedure was documented by ultrasound imaging. On average, 0.26 (0.1) cc [range: 0.08-0.32] of soft tissue filler material was injected per tear trough. Tear trough depth was before the treatment rated as 2.12 (0.4), whereas after the treatment it was 1.15 (0.4) (p < 0.001). Hyperpigmentation score was 2.19 (0.4) before the treatment, whereas after the treatment it was 1.31 (0.5) (p < 0.001). Intraorbital fat pseudo-prolapse severity was rated before the treatment 1.88 (0.7), whereas it was rated after the treatment 1.14 (0.3) (p < 0.001). Wrinkle severity of the lower eyelid was rated before the treatment 1.51 (0.6), whereas it was rated after the treatment 1.12 (0.3) (p < 0.001). The results of this retrospectively investigated case series revealed that the conducted injection technique for treating the tear trough for medial infraorbital hollowing with a cannula provided statistically significant clinical improvement with a limited adverse events profile. The technique utilized an injection approach which was perpendicularly oriented to the longitudinal axis of the tear trough thereby "bridging the gap instead of filling the entire valley."

Corrosion Behaviour of Weld Metal of Ultra-High-Strength Steel Weldments in a Sodium Chloride Aqueous Solution.

As high-strength and ultra-high-strength steels are widely used in all kinds of modern welded constructions, a lot of research is carried out to investigate the mechanical properties of the weldments of these steels, but there is little information on such important characteristics as their corrosion behaviour. This research focuses on the corrosion behaviour of the weld metal of the weldments of S906QL and S700MC steels. The weld metal was tested electrochemically in a 3.5% NaCl aqueous solution via a potentiodynamic scan to determine the corrosion rate and its dependence on the welding gap. No influence of the welding gap on the corrosion rate was found, but the experimental results suggested that the corrosion rate depended on the chemical composition of the filler material and the microstructure of the weld metal.

Geotechnical properties of cement-stabilised fill material: Developing a linear regression model for predicting unconfined compression strength and undrained shear stress

Geotechnical properties of cement-stabilised fill material: Developing a linear regression model for predicting unconfined compression strength and undrained shear stress

The effect of nanocellulose and silica filler on the mechanical properties of natural fiber polymer matrix composites

Natural fiber-reinforced polymer matrix composites recently got great attention in biomedical applications due to their inherent characteristics such as biocompatibility, lightweight, and biodegradability. However, natural fiber composites suffer from poor mechanical properties and weak interfacial adhesion. It is well documented that the addition of nanofiller has improved the mechanical properties of different synthetic fibers such as glass and carbon composites. The main objective of this paper is to study nanofillers' effect on the mechanical properties of unidirectional false banana fibers reinforced polymer composites. The filler materials, crystalline nanocellulose fibrils, and crystalline nanosilica particles were extracted from sugarcane bagasse and its byproducts. The composite samples were fabricated by adding the nanofillers in unidirectional natural fibers arranged in four fiber orientations (0°, 0o/90o ±45o, and quasi-isotropic), and their tensile, flexural, compression strength, thermal stability, and void content were measured following ASTM standards. The results revealed that adding nanofillers increased the tensile, flexural, and compressive strengths by 16 % (98.83 Mpa), 11 % (161.60 Mpa), and 23 % (114.62 Mpa), respectively. Similarly, at 0° orientation, the addition of nanoparticles enhances the tensile, bending, and compressive modulus by 30 % (15.43 Gpa), 12 % (13.52 Gpa), and 60 % (42.6 Gpa), respectively. On the other hand, the void content was reduced with the addition of nanofillers. The results also revealed that composites with crystalline nanosilica particle fillers had superior thermal stability compared to crystalline nanocellulose fibril fillers. The overall results of this research give the confidence that nano particle-filled natural fiber composites can be used for bio-based engineering applications, such as prosthetic sockets.

Assessment of carbonate rocks for engineering applications considering mineralogical, geochemical and geotechnical attributes

Due to continuous need of materials for infrastructural development, geomaterials of different origins are used where available. Vast majority of these materials in some countries are predominantly metamorphic and sedimentary in nature. Many of these rocks are of carbonate origin and they are encountered by practitioners worldwide. Therefore, it is very crucial to evaluate the prospect of using carbonate rocks for different applications. In this paper, laboratory tests were conducted on soft and hard carbonate rocks in order to assess their usefulness taking into consideration the mineralogy, geochemistry and geotechnics. The mineralogy is majorly calcite, the fabric is characterized by aggregation of particles to form clusters and the chemical composition is predominantly calcium oxide. The hard carbonate rocks have low porosity, medium dynamic fragmentation, medium to low water absorption, slightly strong rebound hardness value, high uniaxial compressive strength and soft carbonate rocks have low in situ specific volume and compressibility. The carbonate rocks are suitable for cement production. The hard carbonate rocks can be used for infrastructure purposes. The soft carbonate rocks are suitable for use as foundation fill materials and suitable for use as sub-grade materials. However, practitioners must be cautious when using this material as sub-base materials.

Exploring W-EUROFER brazed joints: S/TEM and nanoindentation analysis following post-brazing tempering treatment

Tempering treatments are essential for restoring the hardness and microstructure of EUROFER steel when W-EUROFER joints are formed at temperatures exceeding the steel's austenitization point (890 °C). This post-brazing heat treatment can, however, alter the microstructure and thereby affect the mechanical properties. This study explores the microstructural and nanomechanical effects in the brazed area of W-EUROFER joints following this heat treatment, utilizing copper as an intermediate filler material. Using Scanning Transmission Electron Microscopy (STEM) with Energy Dispersive Spectroscopy (EDS) on FIB lamellae and nanoindentation techniques we examined the stability and phase characteristics of the post-tempered microstructure in two lamellae that covers the whole phases of the braze microstructure.The tempering process enhances copper diffusion and the growth of copper precipitates without significantly altering the joint's overall microstructure. Despite the general stress-relief effects of tempering, which typically lower mechanical properties, the diffusion phases formed during brazing maintained high hardness and modulus, indicative of a complex, element-rich composition. A reduction in mechanical properties was observed in the iron-rich phase near the W-braze interface and the EUROFER base material, aligning with the purpose of the heat treatment. However, the copper braze and tungsten base material largely retained their stability and resilience to thermal treatments.This research provides vital insights into the behavior of these material systems under thermal processing, highlighting the necessity of optimizing heat treatment parameters to preserve joint integrity in high-performance applications such as nuclear fusion reactors. The findings contribute significantly to the development of durable and reliable materials for fusion energy, emphasizing the importance of controlled tempering processes to enhance material properties.

Dual cytokine release from microsphere-containing decellularized extracellular matrix immune regulation promotes bone repair and regeneration

Most bone filler materials currently achieve bone regeneration by mimicking the natural bone extracellular matrix. However, it is difficult for these materials to replicate the structural functions and bioactivities, including immunomodulation, of natural bone perfectly to reduce inflammation and promote bone regeneration synergistically. Repairing bone defects with scaffolds using a decellularised extracellular matrix (dECM) as a matrix material is an important clinical application and research direction. Here, we processed bovine cancellous bone via an optimised combination of decellularisation methods and preferred dECM, which has the shortest processing time and lowest immunogenicity. Hexagonal mesoporous silica (HMS)/poly(lactic-co-glycolic acid) (PLGA) microspheres loaded with bone morphogenetic protein-2 (BMP-2) were prepared using the complex emulsion method. The HMS/PLGA microspheres had longer cytokine release periods than did the separate HMS and PLGA microspheres. Composite BMP-2/HMS/PLGA microspheres were used to prepare dual-loaded cytokine scaffolds with bone immunomodulatory capacity, which were prepared from composite BMP-2/HMS/PLGA microspheres to increase the osteogenic activity of the dECM and to adsorb interleukin-4 (IL-4) on the surface of the scaffolds. The results showed that the dECM had good cytocompatibility and mechanical strength, and the composite microspheres and IL-4 further endowed the dECM with an ordered spatiotemporally controlled release function, which could release BMP-2 for more than 4 months in the long term and release IL-4 for approximately 10 days in the short term. The composite scaffold not only effectively promoted the proliferation and osteogenic differentiation of bone marrow mesenchymal stem cells (BMSCs) but also immunomodulated the M1 to M2 polarisation of macrophages (MPs) and mediated the M2 polarisation of MPs, which in turn promoted the osteogenic differentiation of BMSCs, creating a favourable immune microenvironment for bone regeneration. In vivo, the dual drug-loaded scaffolds also exhibited good biocompatibility and significantly superior immunomodulatory bone-enhancing properties compared with those of the other groups. In summary, the combination of dECM scaffolds with cytokine-carrying microspheres and immunomodulatory factors can promote the orderly spatiotemporal release of cytokines, which significantly enhances the bone regeneration and repair effects of dECM scaffolds and is a promising bone filler material for clinical application.

Expanded Illite Filler in UV-Curable Polymer Electrolytes for All-Solid-State Li-Ion Batteries

In this study, we explored the potential of illite sourced from Yeongdong-eup, South Korea, as a filler in polymer electrolytes for all-solid-state Li-ion batteries. The illite was expanded (EI) by acid treatment and UV curing was employed to synthesize the polymer electrolytes. The Li+ ionic conductivity of the polymer electrolytes was measured at various EI contents, revealing the highest conductivity of 1.08 × 10−2 S cm−1 at 4 wt% of the EI. The electrochemical performance of NMC cells assembled with the EI-incorporated polymer electrolyte showed a good discharge capacity of over 158.6 mAh g−1 with a coulombic efficiency of 99%. These findings demonstrate the significant potential of EI as a sustainable and efficient filler material for enhancing the performance of polymer-based all-solid-state Li batteries. This study highlighted the applicability of illite sourced from South Korea and its potential contribution to the development of polymer-based all-solid-state batteries.

Rational Matching of Metal-Organic Frameworks and Polymers in Mixed Matrix Membranes for Efficient Propylene/Propane Separation.

The exploitation of high-performance membranes selective for propylene is important for developing energy-efficient propylene/propane (C3H6/C3H8) separation technologies. Although metal-organic frameworks with a molecular sieving property have been considered promising filler materials in mixed-matrix membranes (MMMs), their use in practical applications has been challenging due to a lack of interface compatibility. Herein, we adopted a surface coordination strategy that involved rationally utilizing carboxyl-functionalized PIM-1 (cPIM) and ZIF-8 to prepare a mixed-matrix membrane for efficient propylene/propane separation. The interfacial coordination between the polymer and the MOF improves their compatibility and eliminates the need for additional modification of the MOF, thereby maximizing the inherent screening performance of the MOF filler. Additionally, the utilization of porous PIM-1 guaranteed the high permeability of the MMMs. The obtained MMMs exhibited excellent separation performance. The 30 wt% ZIF-8/cPIM-1 membrane performed the best, exhibiting a high C3H6 permeability of 1023 Barrer with a moderate C3H6/C3H8 selectivity of 13.97 under 2 bars of pressure. This work presents a method that can feasibly be used for the preparation of defect-free MOF-based MMMs for specific gas separations.