Marangoni Convection Research Articles

Ammonia absorption by water droplet in a small controlled atmosphere wind tunnel

The mass transfer characteristics during ammonia absorption into a sessile water droplet in a small controlled-atmosphere wind tunnel were investigated using particle tracking velocimetry (PTV) with polystyrene microspheres. The results showed that the flow field inside the droplet transformed from Marangoni convection to Rayleigh convection in the absence of gas flow. As the gas velocity increased, the drag force-induced circulation inhibited the Marangoni convection in the initial stage of the mass transfer process and Rayleigh convection in the advanced stage. However, the suppressed Marangoni convection cells recurred at high initial ammonia concentrations. Compared with the initial ammonia concentration in the wind tunnel and droplet size, the gas velocity significantly increased the gas-phase mass transfer coefficient. Furthermore, a calculation model for ammonia absorption by a moving droplet was derived based on the Colburn analogy and the two-film theory. The gas-phase mass transfer coefficients calculated using the model coincided with the experimental results. These results will help the design of water curtains.

Electrolyte design for the manipulation of gas bubble detachment during hydrogen evolution reaction

During electrochemical gas evolution reactions, the continuous and vigorous formation of gas bubbles hugely impacts the efficiency of the underlying electrochemical processes. In particular, enhancing the detachment of gas bubbles from the electrode surface has emerged as an effective strategy to improve reaction efficiency. In this study, we demonstrate that the detachment of H2 gas bubbles can be controlled by the electrolyte composition, which can be optimized. We employ a well-defined Pt microelectrode and utilize electrochemical oscillation analysis to elucidate the features of H2 gas bubble detachment. Our investigation explores how the behaviour of H2 gas bubbles responds to variations in electrolyte composition and concentration. The coalescence efficiency of electrochemically generated microbubbles, a critical factor determining the mode of H2 gas bubble detachment (random detachment vs. single H2 gas bubble detachment), is profoundly influenced by the electrolyte composition. Specifically, coalescence efficiency follows the Hofmeister series concerning anions and coalescence is consistently inhibited in the presence of alkali metal cations. Furthermore, we establish a comprehensive model that accounts for both thermal and solutal Marangoni effects, allowing us to rationalize the trend of detachment size and period of single H2 gas bubbles under various conditions.

Influence of vapor core design on thermal and hydraulic performance of mesh-type ultra-thin vapor chamber

The mesh-type ultra-thin vapor chamber(UTVC), with an internal mesh porous structure, is a cost-effective and efficient heat transfer element for compact spaces. The design of the vapor core plays an important part in enhancing the heat transfer performance of the mesh-type UTVC within the confined space requirements. The present study proposes to design cavities in the supporting coarse mesh inside the vapor core to form a multi-scale combination of vapor channels with the mesh channels. Utilizing a numerical model that considers microporous evaporation as well as the Marangoni effect, the effects of different flow channel designs and designed channel widths on the performance of the UTVC were analyzed. The study determined the flow and heat transfer characteristics of the working medium within the mesh-type UTVC, and found that the most significant performance enhancement was achieved when the designed flow channel passed through part of the UTVC evaporation and condensation sections, reducing the thermal resistance by 17.45%. Whereas the design flow channel width has less influence on the performance of mesh-type UTVC, it satisfies the changing trend of vapor flow pressure drop and thermal resistance decreasing firstly and subsequently increasing with the expansion of the designed channel width.

Detachment of a Soluble Particle at the Slag-Argon Interface: CFD Study and Experimental Observations

The behavior of non-metallic inclusions at interfaces of high-temperature melt and molten slag affects the removal of inclusions and the consequent melt cleanness. This study presents real-time in situ observations on the behavior of an oxide particle in the vicinity of the slag-argon interface by means of high-temperature confocal scanning laser microscopy (HT-CSLM). On top of that, CFD simulations are conducted to investigate the underlying mechanisms of particle-interface interactions. In addition to revealing the particle motion process from the argon phase toward the slag, a significant particle morphology alteration associated with its dissolution in the slag is experimentally observed. Particularly, upon detachment from the slag-argon interface, the particle exhibits more dissolution at the near-interface area. By combining with numerical simulations, this study indicates that particle separation at the interface can be characterized as two stages. First, a short-term capillary force-driven motion stage happens until the particle initially settles at the interface. The settling position estimated by simulation shows good consistency with experimental measurement. Second, the particle takes a relatively long time to eventually detach from the interface, and this period is accompanied by particle dissolution. Investigations suggest that the concentration variation near the interface arising from particle dissolution triggers a Marangoni flow. This flow, in turn, enhances the local dissolution rate, consequently causing a significant particle morphology change that influences the detachment. This study provides new insight into the mechanism of inclusion removal through slag absorption in metallurgical processes. Both particle dynamics and dissolution kinetics, especially the effect of solutal Marangoni convection, are highlighted in detaching a small-scale particle from the fluid-fluid interface.

The Impact of Marangoni and Buoyancy Convections on Flow and Segregation Patterns during the Solidification of Fe-0.82wt%C Steel.

Due to the high computational costs of the Eulerian multiphase model, which solves the conservation equations for each considered phase, a two-phase mixture model is proposed to reduce these costs in the current study. Only one single equation for each the momentum and enthalpy equations has to be solved for the mixture phase. The Navier-Stokes and energy equations were solved using the 3D finite volume method. The model was used to simulate the liquid-solid phase transformation of a Fe-0.82wt%C steel alloy under the effect of both thermocapillary and buoyancy convections. The alloy was cooled in a rectangular ingot (100 × 100 × 10 mm3) from the bottom cold surface to the top hot free surface by applying a heat transfer coefficient of h = 600 W/m2/K, which allows for heat exchange with the outer medium. The purpose of this work is to study the effect of the surface tension on the flow and segregation patterns. The results before solidification show that Marangoni flow was formed at the free surface of the molten alloy, extending into the liquid depth and creating polygonized hexagonal patterns. The size and the number of these hexagons were found to be dependent on the Marangoni number, where the number of convective cells increases with the increase in the Marangoni number. During solidification, the solid front grew in a concave morphology, as the centers of the cells were hotter; a macro-segregation pattern with hexagonal cells was formed, which was analogous to the hexagonal flow cells generated by the Marangoni effect. After full solidification, the segregation was found to be in perfect hexagonal shapes with a strong compositional variation at the free surface. This study illuminates the crucial role of surface-tension-driven Marangoni flow in producing hexagonal patterns before and during the solidification process and provides valuable insights into the complex interplay between the Marangoni flow, buoyancy convection, and solidification phenomena.

Flow structure near three phase contact line of low-contact-angle evaporating droplets

Flow structure near three phase contact line (TPCL) of evaporating liquids plays a significant role in liquid wetting and dewetting, liquid film evaporation, and boiling. Despite the wide focus it receives, the interacting mechanisms therein remain elusive and in specific cases, controversial. Here, we reveal the profile of internal flow and elucidate the dominating mechanisms near TPCL of evaporating droplets, using mathematical modeling, trajectory analysis, and infrared thermography. We indicate that for less volatile liquids such as butanol, the flow pattern is dominated by capillary flow. With increasing liquid volatility, e.g., alcohol, the effect of evaporation cooling, under conditions, induces interfacial temperature gradient with cold droplet apex and warm edge. The temperature gradient leads to Marangoni flow that competes with outwarding capillary flow, resulting in the reversal of interfacial flow and the formation of a stagnation point near TPCL. The spatiotemporal variations of capillary velocity and Marangoni velocity are further quantified by mathematically decomposing the tangential velocity of interfacial flow. The conclusions can serve as a theoretical base for explaining deposition patterns from colloidal suspensions and can be utilized as a benchmark in analyzing more complex liquid systems.

Impact of non-linear heat source and magnetic field on the Carreau nanofluid Marangoni convective flow – a numerical investigation

ABSTRACT A recent study examines the features of a dusty Carreau nanofluid over a flat surface with allowance for mixed convection that is not linear and heat radiation. It also examines how these factors affect fluid movement due to temperature differences (thermal Marangoni effect). The change in surface tension levels causes Marangoni convection, which finds applications in scientific areas like making crystals, keeping soap bubbles steady, drying thin wafers and dry silicon. Similarity transformations have been incorporated to create ODEs from PDEs. The complex non-dimensional differential equations are then solved using a numerical method called shooting method (with RKF-45 approach). For the momentum and heat distribution analysis, physical parameters are expressed in detail. The findings show that the Marangoni flow makes heat move quicker. In the same way, there is a decrease in the fluid’s velocity due to magnetic effects.

Experimental study on heat transfer performance enhancement of pulsating heat pipes induced by surfactants

Pulsating heat pipe (PHP) is considered as a promising technique to address the thermal dissipation issues in micro-electronic devices, but its heat transfer performance needs to be further enhanced urgently. In this study, the PHP comprehensive performance experimental system was established. Then, the influence of surfactant sodium dodecyl sulfate (SDS) aqueous solution on the heat transfer performance of PHP was experimentally investigated and the visualization of PHP with surfactant was also accomplished. Additionally, based on Marangoni effect and surface tension, a comprehensive analysis was conducted on the impact mechanism of surfactants on PHP. The experimental results indicated that the oscillatory disturbance of the liquid slug inside the PHP is enhanced by the addition of SDS, and the resulting pressure imbalance and temperature difference enhance the directional flow of the working fluid. Meanwhile, under the operating conditions of 30 W working thermal power and the solution concentration of 0.001 wt%, the thermal resistance of PHP was reduced by 30.7 % compared with that of deionized water (DI water). This indicated that the working fluid with low concentration SDS could increase the area of liquid film and reduce the thermal resistance, which is induced by the surface tension and Marangoni effect due to the uneven distribution of surfactants. However, the thermal resistance of PHP with the SDS concentration of 0.2 wt% is higher than that of DI. This means that high concentration of SDS would deteriorate the startup characteristics and the heat transfer performance of PHP. Therefore, high concentrations of surfactants should be avoided from practical application of PHP.

Experimental quantification of inward Marangoni convection and its impact on keyhole threshold in laser powder bed fusion of stainless steel

Laser metal additive manufacturing has the potential to revolutionize the production of complex geometries with high precision across various industrial applications. To optimize the reliability of the process, a detailed understanding of the melt pool dynamics during the process is essential, particularly in the nearly pore-free regimes. In this study, the melt pool dynamics across conduction mode to keyhole mode in laser powder bed fusion processing of stainless steel 316 L have been investigated by means of in-situ synchrotron X-ray imaging utilizing tungsten particles as tracers. The spatial distribution of the fluid flow in the melt pool has been quantified with a resolution of ∼10 µm through automatic tracing all moving particles in the melt pool. The results identified the influence of the interplay between laser power and scanning speed on melt flow velocities. The measurements also revealed a pronounced impact of the inward Marangoni convection on the conduction-keyhole threshold, offering a new degree of freedom to broaden the pore-free process window of laser-based additive manufacturing. These findings contribute to a more comprehensive understanding of the melt pool dynamics during laser metal additive manufacturing and provide a valuable reference for calibrating high-fidelity computational fluid dynamics models.

Soluto-thermal Marangoni convection in stationary micro-bioreactors on heated substrates: Tool for in vitro diagnosis of PSA.

The investigation of antigen-laden droplet deposition patterns on antibody-immobilized substrates has potential for disease detection. Stationary droplets that contain antigens on surfaces immobilized with antibodies can function as microreactors. Temperature modulation enhances reaction efficiency and reduces detection time in droplet-based systems. Thus, the aim of this study is to explore the impact of substrate heating on the structures of protein deposits and the influence of substrate temperature on thermo-solutal Marangoni convection within the droplets. Previous research has explored deposition patterns as diagnostic tools, but limited investigations have focused on the effects of substrate heating on protein deposit structures and the influence of substrate temperature on thermo-solutal Marangoni convection within droplets, creating a knowledge gap. In this study, we conducted experiments to explore how heating the substrate affects the deposition patterns of droplets containing prostate-specific antigen (PSA) on a substrate immobilized with anti-PSA IgG. Additionally, we investigated the thermo-solutal Marangoni convection within these droplets. Our findings reveal distinct deposition patterns classified into dendritic structures (heterogeneous), transitional patterns, and needle-like (homogeneous) structures. The presence of prominent coffee rings and the variation in crystal size across different groups highlight the interplay between thermal and solutal Marangoni advection. Entropy analysis provides insights into structural differences within and between patterns. This work optimizes substrate temperatures for reduced evaporation and detection times while preserving protein integrity, advancing diagnostic tool development, and improving understanding of droplet-based systems.

Lattice Boltzmann modeling of convective heat and solute transfer in additive manufacturing of multi-component alloys

Additive manufacturing (AM) is a remarkable breakthrough technology, allowing for the direct fabrication of three-dimensional components through the layer-by-layer stacking of materials. A novel free Surface lattice Boltzmann (LB) model is developed to simulate the heat and solute transfer in AM of multi-component alloys. The behavior liquid phase is described by using the free surface LB model, and the phase transitions between solid and liquid are modeled by using the LB-enthalpy method. A LB equation is directly constructed, which accounts for solute transfer in a certain multi-component alloys system. The thermodynamic information used in the calculation of phase transitions are determined by an extensive thermodynamic database. The model is validated via several benchmark examples of fluid flow and heat transfer. The characteristics of convective heat and solute transfer within various AM are investigated. Finally, the non-equilibrium convective heat transfer, phase transitions, and macroscopic segregation are discussed within the AM melt pools. The melt pool expands and convective heat transfer is enhanced by the Marangoni effect. Thus there is a consistent decrease in solute segregation. The solute segregation is more severe near the surface of the deposit layer. Additionally, the thermal convection experiences cyclic intensification attributed to the successive impact of multiple droplets in wire feeding and melting AM. This continuous impact serves to diminish the solute segregation. The results underscore the significant potential and advantages of LB method in accurately simulating the AM, which provides valuable insights for understanding the underlying mechanism of heat and solute transfer in materials and manufacturing.

Improving the processability and grain structures of additively manufactured Al-Fe-Cu-xZr alloy: Experiment and high-fidelity simulation

Additive manufacturing (AM) offers significant advantages over conventional manufacturing techniques in processing Al alloys, however, high-strength Al alloys produced by AM commonly encounter a few challenges including poor processability and undesirable microstructures with coarse columnar grains and even micro-cracks, leading to poor mechanical properties of the resultant Al alloys. Here, we demonstrate that these issues can be largely resolved by micro-alloying of Zr element in the Al-based alloys. In this study, a series of novel Al-1Fe-0.6Cu-xZr alloys with different content of Zr (x=0.3, 0.6, 0.8, 1.3 at%) are designed and then subjected to laser powder bed fusion (LPBF). It is found that, with increasing Zr content, the processability of Al alloys is significantly improved, as evidenced by the gradual reduction of melt splashing and defects (including pores, balling, necking and discontinuity) during LPBF, which eventually leads to decrease of surface roughness and improvement of processability. High-fidelity simulation reveals that the processability is closely related to the melt velocity gradient (MVG) in melt pools. Increasing Zr content results in a more uniform distribution of MVG and decreased Marangoni convection, which favors the stability of melt pool and good processability. On the other hand, Zr content also plays an important role in microstructure. Although the four LPBF Al alloys all exhibit notably heterogeneous structures with alternate distribution of coarse grain zones (CGZs) and fine grain zones (FGZs) in the whole samples, with increasing Zr content, the coarse columnar grain structure in CGZs is suppressed and transforms to the fine equiaxial grain structure. The occurrence of columnar-to-equiaxed transition (CET) is attributed to the decreased ratio between temperature gradient (G) and solidification rate (R) at the solid-liquid interface with increasing Zr content. In addition, the increase in Zr content also leads to a gradual refinement of the grain size in both CGZs and FGZs due to the increased cooling rate. Beneficial from the good processability and fully refined equiaxial gain structure, nearly full-dense and high-strength Al alloys with 0.8 and 1.3 at% Zr are successfully fabricated, which show a good combination of high strength and ductility. The findings in this work provide a guild for design of novel Al alloys with good processability and advanced mechanical properties for additive manufacturing.

Demystifying Fogging in Lyophilized Products: Impact of Pharmaceutical Processing

A commonly encountered challenge with freeze-dried drug products is glass vial fogging. Fogging is characterized by a thin layer of product deposited upon the inner surface of the vial above the lyophilized cake. While considered to be a routine cosmetic defect in many instances, fogging around the shoulder and neck of the vial may potentially impact container closure integrity and reject rates during inspection. In this work, the influence of processing conditions i.e. vial pre-treatment, lyophilization cycle modifications and filling conditions on fogging was evaluated. A battery of analytical techniques was employed to investigate factors affecting glass vial fogging. A fogging score was used to quantify its severity in freeze-dried products. Additionally, a dye-based method was used to study solution upcreep (Marangoni flow) following product filling. Our lab-scale results indicate measurable improvement in fogging following the addition of an annealing step in the lyophilization cycle. Pre-freeze isothermal holding of the vials (at 5°C on the lyophilizer shelf) for an extended duration indicated a reduction in fogging whereas an increase in the freezing time exhibited no effect on fogging. Vial pre-treatment conditions were critical determinants of fogging for Type 1 vials whereas they had no impact on fogging in TopLyo® vials. The headspace relative humidity (RH) investigation also indicated sufficient increase in the water vapor pressure inside the vial to be conducive to the formulation of a hydration film - the precursor to Marangoni flow.

Development and performance evaluation of nonionic surfactant-stabilized nanoemulsion for enhanced oil recovery applications in tight reservoir

Nanoemulsions have garnered great attention as a chemical additive for enhanced oil recovery (EOR) technology worldwide due to their small size and unique physicochemical properties. Herein, this work introduces a novel nonionic surfactant-stabilized nanoemulsion prepared using a low-energy method for EOR projects in the Chang 8 tight reservoir. Spontaneous imbibition experiments were conducted in oil-saturated cores, and secondary imbibition experiments were carried out in water-bearing cores. Additionally, core flooding experiments were performed to study the EOR performance of both nanoemulsion and complex surfactant. Finally, the EOR mechanisms were thoroughly investigated, specifically focusing on oil-washing capacity, reduced interfacial tension, and wettability alteration. The designed nanoemulsion, with droplets averaging 10.5 ± 0.7 nm in synthetic formation brine at ambient temperature, exhibits excellent thermal and long-term stability even under reservoir temperature conditions. The oil recovery efficiency of the nanoemulsion system in oil-saturated cores through spontaneous imbibition was 31.28%, representing a 6.42% improvement over the complex surfactant solution. In the secondary imbibition experiments, the nanoemulsion mobilized 8.53% of the residual oil, compared to 4.11% for the complex surfactant. Core flooding experiments revealed that the nanoemulsion system achieved a total oil recovery of 62.69%, outperforming the complex surfactant system by 8.68% during the chemical flooding stage and 1.82% during the subsequent brine flooding stage. The EOR mechanisms of nanoemulsion in tight reservoirs can be attributed to four aspects: reduction of oil/water interfacial tension, wettability alteration, miscibility with crude oil, and increased sweep volume. The generation of the Marangoni effect and the adsorption and diffusion characteristics are essential differences between the nanoemulsion system and the complex surfactant system. The presented findings in this paper could aid in promoting the large-scale use of nanoemulsions in Chang 8 tight reservoirs.

External Stefan and Internal Marangoni Thermo-Fluid Dynamics for Evaporating Capillary Bridges.

We probe the evaporation mechanisms of wettability-moderated, confined capillary bridges and bulges. For the first time, we explore the internal Marangoni hydrodynamics and external Stefan advection dynamics in the surrounding gaseous domain due to evaporative effects. A transient simulation approach based on the level set (LS) method and the Arbitrary Lagrangian-Eulerian (ALE) framework was adopted to computationally model the capillary bridge profiles and evaporation phenomenon with generic contact line dynamics (both CCR and CCA modes). The governing equations corresponding to the transport processes in both the liquid and gaseous domains are simulated in a fully coupled manner with appropriate boundary conditions to precisely trace the liquid-vapor interface and the three-phase contact point during evaporation. The effect of the bridge confinement phenomenon, i.e., the extent of confined ambient surrounding the liquid-vapor interface between the solid surfaces, is explored. Also, the role of wetting state and contact line dynamics during CCR and CCA modes of evaporation were probed, and good agreement with experimental observations was noted. Results show that the evaporation rate is primarily dictated by the confinement phenomenon, and wettability effects play a marginal role. A higher confinement curtails the evaporation rate due to an increased local vapor concentration around the liquid bridges. However, the wetting state substantially affects the internal Marangoni effect dynamics and the Stefan advection dynamics due to its explicit influence on the nonuniform evaporative flux along the liquid-vapor interface. Between superhydrophobic confinements, the contact lines are confined in the wedge-shaped region, thereby locally augmenting the vapor concentration. As a result, the large evaporative flux near the bulge region develops a higher temperature gradient, thereby inducing upscaled thermal Marangoni flow compared to hydrophilic confinements. These findings may have significant implications for the efficient designing and development of thermofluidic systems involving thermal transport, mixing, and deposition of dissolved particles in liquid bridges.

Insights into Molecular Dynamics and Oil Extraction Behavior of the Polymeric Surfactant in a Multilayered Heterogeneous Reservoir.

Interlayer heterogeneity, an inevitable and complex challenge during water flooding, seriously constrains the spread of the sweep region and oil recovery enhancement in multilayered heterogeneous reservoirs. To overcome this challenge, a novel polymeric surfactant, having an excellent performance in the reduction of interfacial tension (IFT) and the increase of viscosity of displacing fluid, is applied for enlarging the sweep resonance and increasing the oil washing efficiency. Through the molecular dynamics (MD) simulation, the molecular distributing mechanisms of the polymeric surfactant at the oil-water interface are analyzed to provide the theoretical basis for explaining the microscopic mechanism of oil extraction. To directly reflect the microscopic behavior of oil extraction, multiple transparent sand-packed models are designed to investigate the flowing behavior of different fluids and the extracted mechanisms of the remaining oil in both pore and macroscales. The multilayered heterogeneous reservoirs consisting of high-, moderate-, and low-permeability layers are fabricated to represent a heterogeneous characteristic. The recognition from the visual experiment and MD simulation can study the performance control, the extracting performance of the remaining oil, and the expression of the displacing front from different perspectives. The results from MD simulation demonstrate that the polymeric surfactant can promote the disintegration of the remaining oil and enhance its mobility. The experimental results indicate that the sweep efficiency is restricted by viscous fingering and tongue advance. Through the analysis of mathematical models, the rising mobility ratio and the location of the displacing front have a strong positive relationship with viscous fingering and tongue advance, which can reasonably explain the plugging performance of the polymeric surfactant, greatly improving the sweeping effect of the whole reservoir. Moreover, the Marangoni effect generated by the IFT gradient can induce the transformation of interfacial energy to displacement kinetic energy by the emulsification of the oil-water interface so that the remaining oil in the blind-end pore can be effectively extracted. However, by comparing data from image quantification techniques and production dynamic performance, the sweep efficiency (484%) was significantly greater than that of oil recovery (300%), demonstrating that the expanded sweep effect still plays a dominant role in the extraction of remaining oil after polymeric surfactant flooding. This study provides a novel plugging and effective washing agent that is expected to be an excellent and comprehensive method for solving the problem of low oil recovery in multilayered heterogeneous reservoirs.

Nb2CTx MXene coating with inhibition of oxidative stress prepared by Marangoni effect for hemodialysis therapy

Oxidative stress is an important risk factor for end-stage renal disease (ESRD), that can further aggravate the disease during dialysis of patients and eventually lead to various complications. Here, Nb2CTx MXene was deposited using the Marangoni force to tightly stack them on the polyvinylidene fluoride (PVDF) substrate membrane, conferring the alleviation of oxidative stress. Owing to the excellent antioxidant activity of Nb2CTx MXenes, PVDF/Nb2CTx membranes can scavenge a wide range of reactive oxygen species (ROS) to inhibit advanced glycation end-products (AGEs). Additionally, the functionalized membranes modulated the intracellular antioxidant enzyme activity and maintained an intracellular oxidative-antioxidant system balance. In the simulated dialysis experiment, the optimised hemodialysis membrane (MMX-0.2 membrane) exhibited the high clearance of middle and small uraemic toxins (72.6% of lysozyme and 90.0% of urea) owing to the unique lamellar structure of Nb2CTx. Protein adhesion experiments showed that Nb2CTx MXenes improved membrane hydrophilicity and hindered protein adsorption. The functionalized membranes exhibited excellent hemocompatibility and cytocompatibility, meeting the biocompatibility requirements for hemodialysis membranes. In this work constructed PVDF/Nb2CTx functionalized membranes with excellent oxidative stress inhibition and high dialysis performance are proposed as a novel hemodialysis membrane preparation method to improve patient prognosis.

A Numerical Model of Microstructure Formation Considering Nanoparticle Distribution During Selective Laser Melting Process

Abstract One of the widely used metal additive manufacturing processes, named Selective laser melting (SLM), can facilitate the printing of novel metal matrix nanocomposites through the fusion of metallic powders with nanoparticles. The current study proposes a novel numerical model to simulate microstructure formation considering local nanoparticle distribution during the SLM process. The proposed model formulates a three-dimensional computational fluid dynamics (CFD) model with Lagrangian particle tracking to simulate a single-track, single-layer SLM process of aluminum alloy reinforced with titanium diboride (chemical formula: TiB2) nanoparticles in ANSYS FLUENT. A very low weight fraction (0.0009%) of nanoparticles was considered due to the computational limitations of the software package. The temperature distribution and particle distribution results were first calculated by the 3D CFD model. Then, the results were one-way coupled to a 2D Cellular Automata (CA) model to predict the microstructure evolution using matlab. The coupled CFD-CA model and Lagrangian particle tracking were separately validated in this study. The results showed that the nanoparticles migrate within the recirculation zones formed by both Marangoni and natural convection in the fluid of the molten pool. The microstructure predicted by this model showed that the introduction of the nanoparticles increased bulk nucleation during solidification. The growth of large columnar grains is interrupted by the formation of randomly oriented small equiaxed grains. The average grain diameter decreased by 40% when nanoparticles were present compared to microstructures without nanoparticles.

Boiling heat transfer characteristics of self-rewetting fluid based on the bi-porous sintered surface

Enhancing boiling heat transfer by changing the working fluid or surface modification is an effective and simple method. In order to investigate the effect of the coupling characteristics of porous sintered surfaces with self-rewetting fluid, pool boiling experiments were carried out on the polished copper surface (PCS) and the bi-porous sintered surface (BPS) with n-heptanol aqueous solution as the working fluid. The experimental results showed that, for the PCS cases, the self-rewetting fluid enhanced the heat transfer coefficient (HTC), while reduced the critical heat flux (CHF). This is because while self-rewetting fluid promoted the generation and detachment of bubbles, it also caused gas–liquid conflict, resulting in the surface was covered by a layer of vapor film. As for the boiling experiments on the BPS, the self-rewetting fluid not only enhanced the HTC but also enhanced the CHF. The Marangoni effect, generated by the self-rewetting fluid, replenished the BPS and coupled with its stronger capillary force. That led to surface wetting and reduced conflict between gas and liquid flow. Consequently, under this coupling effect, the heat transfer coefficient (HTC) of 0.1 wt% n-heptanol aqueous solution was 178.7 % higher than that of deionized water with PCS.

Reconfigurable Droplet-Droplet Communication Mediated by Photochemical Marangoni Flows.

Droplets are attractive building blocks for dynamic matter that organizes into adaptive structures. Communication among collectively operating droplets opens untapped potential in settings that vary from sensing, optics, protocells, computing, or adaptive matter. Inspired by the transmission of signals among decentralized units in slime mold Physarum polycephalum, we introduce a combination of surfactants, self-assembly, and photochemistry to establish chemical signal transfer among droplets. To connect droplets that float at an air-water interface, surfactant triethylene glycol monododecylether (C12E3) is used for its ability to self-assemble into wires called myelins. We show how the trajectory of these myelins can be directed toward selected photoactive droplets upon UV exposure. To this end, we developed a strategy for photocontrolled Marangoni flow, which comprises (1) the liquid crystalline coating formed at the surface of an oleic acid/sodium oleate (OA/NaO) droplet when in contact with water, (2) a photoacid generator that protonates sodium oleate upon UV exposure and therefore disintegrates the coating, and (3) the surface tension gradient that is generated upon depletion of the surfactant from the air-water interface by the uncoated droplet. Therefore, localized UV exposure of selected OA/NaO droplets results in attraction of the myelins such that they establish reconfigurable connections that self-organize among the C12E3 and OA/NaO droplets. As an example of communication, we demonstrate how the myelins transfer fluorescent dyes, which are selectively delivered in the droplet interior upon photochemical regulation of the liquid crystalline coating.