Particleboard Manufacturing Research Articles

Development of Particle Board Biocomposite From Coffee Skin and Tofu Dregs With Polyethylene Plastic Adhesive As Furniture Interior

The need for particle board interiors is still in great demand to be used as wood-sourced interiors. In line with this, currently the problem of waste is still a fairly complex problem, both organic and inorganic waste. Coffee rinds and tofu pulp are organic wastes that have not been optimally utilized. Therefore, research was conducted on the manufacture of particleboard from coffee rinds and tofu pulp with PP plastic adhesive which aims to reduce the rate of deforestation due to tree felling as raw material for interior manufacturing and to control the environment by utilizing waste in the community into functional products. This study aims to determine the best formulation of particleboard made from Polyethylene plastic, coffee bean hulls and tofu pulp. Tofu dregs need to be preserved by soaking the dregs for 48 hours in a 5% glycerol solution and 15% NaCl solution in a 50:50 ratio. Then soaked for 48 hours. soaking 15.121%. To determine a good particleboard formulation, a physical evaluation of the particleboard was carried out including particleboard density test, water absorption test, moisture content test, thickness development test and instrumentation testing using SEM to see the surface structure of the particleboard. Based on the results of physical testing, the best formulation of particleboard biocomposites was obtained, namely the ratio of 70:30 (% w/b) (70% of tofu pulp and coffee bean skin and 30% of PET plastic) which is in accordance with SNI 03-2105-2006 standards. Biocomposite particleboard formulation 70:30 (% w/b) has a density of 0.60186 gr/cm3, water absorption of 95.395%, moisture content of 2.248% and an increase in thickness after soaking of 15.121%.

Functional EWMA control chart for phase II profile monitoring

Due to rapid developments in technology, profile monitoring is becoming challenging, as the profile data are a series of observations on a specific quality characteristic that are taken across some continuum. In this paper, a functional exponentially weighted moving average (FEWMA) control chart is developed for phase-II monitoring of nonlinear profiles based on the functional data approach. In particular, the profiles are estimated using cubic B-splines to solve the problem of high dimensionality that hinders the implementation of classical multivariate control charts. An extensive simulation study has been conducted to validate the effectiveness of the proposed control scheme for detecting changes in the functional mean of the process to its magnitude and assuming scenarios of independence and dependence between curves. The properties of the run-length distribution of the proposed scheme are discussed. The FEWMA control chart is also applied to the real-time data of the vertical density profile of particleboard manufacturing.

VALORIZATION OF CORN HUSK (ZEA MAYS) AND CORN SILK IN POLYMER PARTICLEBOARD MANUFACTURE AND EFFECT OF WASTE COLEMANITE ON THE MECHANICAL PERFORMANCE OF PARTICLEBOARDS

In this experimental study, the usability of waste corn husk was investigated as a source of reinforcement material for the first time in eco-friendly particleboard manufacture. For this purpose, the effect of the most appropriate filler/binder (f/b) ratio and pressing temperature manufacturing conditions on three-point flexural strength in particleboard manufacture was examined. To improve the mechanical properties, the water resistance and combustion resistance of the manufactured particleboards, different amounts of corn silk fiber (0~1.50% by weight) and waste colemanite (0~20% by weight) were added. According to the experimental results, the most appropriate manufacturing conditions for the manufacture of corn husk-based particleboard were determined as f/b ratio of 0.75, pressing temperature of 100 °C, and corn silk fiber loading of 0.75 wt%. Additionally, synthetic binders and beet molasses were used together in particleboard manufacture. The particleboards manufactured comply with the specifications of the EN 312 standard, being below the maximum limit values in terms of thickness swelling, and water absorption rates. In addition, by increasing the waste colemanite content in the board composition, the limiting oxygen index (LOI) values and combustion resistance of the boards were increased. However, the use of waste colemanite in particleboard manufacture reduced the flexural strength of the boards. When 5% waste colemanite was added to the particleboards, the boards manufactured met the minimum limit value requirement for P1 type board, according to EN 312. The dimensional stability of the manufactured particleboards, according to the determined manufacturing conditions, is quite good. Particleboards manufactured from corn husks can be used in interior and exterior applications as eco-friendly building materials.

Selected Physical and Mechanical Properties of Particleboards Manufactured from Plantation Willow and Poplar Wood.

This research focuses on producing particleboards from the biomass of plantation willow (Salix viminalis L.) and poplar (Populus spp.), aiming to explore their feasibility as sustainable materials for various applications. Fast-growing willow and poplar are known for their rapid growth and suitability for energy production. They present an intriguing alternative as raw materials with added value for particleboard manufacturing. This study investigates the selected mechanical and physical properties of the produced particleboards, considering parameters such as density profile, bending strength, modulus of elasticity, internal bond, water absorption, thickness swelling, and screw withdrawal resistance. The research results were also compared between different mass shares of willow and poplar particles in the particleboards. The results show that the panels produced entirely from the tested alternative raw materials had a modulus of rupture of 21.7 N mm-2 compared to 14.6 N mm-2 for the reference panels, with an internal bond of about 2.02 N mm-2 compared to 0.65 N mm-2 for the reference panels. The thickness swelling after 24 h of soaking was about 24.2% compared to 42.2% for reference panels. The findings underscore the promising potential of willow and poplar-based particleboards as eco-friendly alternatives in the construction and furniture industries, contributing to resource efficiency and carbon emission reduction efforts.

Recycling Possibilities of Wood-Cement Particle Board Manufacturing Waste

Wood-cement particle boards are gaining popularity within construction materials as they combine natural fiber architectural value with Portland cement durability. The production of the material is associated with processing the produced fiberboards, which includes cutting, grinding, and polishing. The remaining wood-cement dust residues are classified as production waste, which is now deposited in the dump and gives extra expenditure for the enterprise. The utilization of wood-cement dust would also benefit the circular economy and reduce the environmental impact of the production process. Two scenarios are analyzed in this research, and the life cycle assessment (LCA) tool with SimaPro software is compared. The first scenario is associated with the partial replacement of Portland cement with wood-cement dust powder. The second scenario offers re-activation of the wood-cement dust at 450 °C to obtain binder properties. Both materials' mechanical strength is comparable, reaching 10 MPa after 28d curing. To maintain target strength, 70 % of Portland cement can be replaced. To produce 1 t of binder by heating at 450 °C, 1.2 t of wood-cement dust is needed as natural moisture evaporates, and wood dust particles go through pyrolysis, giving extra heat and CO2 emissions as well. LCA results indicate the 70% replacement of Portland cement reduces CO2 emissions from 597 kg of CO2/ton of CEM II/A-LL 42,5 to 179 kg of CO2/ton, while the second scenario is associated with high energy consumption during burning of the binder and increased CO2 value due to fossil fuel consumption and CO2 release from burning organic compounds in the material.

Physical and Mechanical Properties of Particleboard from Petung Bamboo-waste using Eco-friendly Chitosan-starch Adhesive

The effect of starch addition in chitosan adhesive on the physical and mechanical properties of petung bamboo particleboard from bamboo-sawing waste was investigated in this work. The utilization of bamboo-sawing waste particles as a raw material for particle board manufacturing has been gaining attention due to its waste reduction potential and economic advantages. The results of this study indicated that starch has been proven to enhance the physical and mechanical properties of petung bamboo particleboard. Adding only 4% wt. of chitosan/starch adhesive with a chitosan/starch ratio of 7/3 (w/w) has resulted in an improvement in the physical properties of the particleboard, such as moisture content, thickness swelling, and water absorption. It has also enhanced the mechanical properties of the particle board, including modulus of elasticity (MOE), modulus of rupture (MOR), and internal bonding (IB), in comparison to chitosan adhesive without starch addition. Overall, these findings provide insights for further developing chitosan/starch adhesive, especially to produce natural-based adhesives with good bonding quality.

Possibility of Using Wind Turbine Waste in Particleboard Manufacturing.

Recent reports indicate that the development of electricity generation using wind turbines will continue to grow. Despite the long service life of wind turbine blades, their technological life comes to an end at a certain point. Currently, there is no industrial method for recycling them, and the proposed solutions need to consider a complete and comprehensive approach to this material. In many countries, these blades are stored in special landfills and await proposals for rational recycling. It has been proposed that this recyclable yet still troublesome raw material be used in building sheathing boards. Sheathing boards used in the construction industry have a relatively long lifecycle. Three types of polymer chips and two resins, i.e., PF and MUF, were used in the study. The boards' quality was assessed per the standards specified for particle boards. The resulting boards were characterized by strengths above 20 N/mm2 and an elastic modulus close to 4000 N/mm2. Slightly better results were obtained with the MUF resin.

Effects of alkyl-ketene dimer on physical, mechanical and formaldehyde emission properties of particleboard produced with melamine-impregnated paper waste

ABSTRACT This study aimed to enhance the physical properties and the weak heat transmission of the core layer, which are the weak points of particleboard produced using melamine-impregnated paper waste (MIPW) as an adhesive. Alkyl-ketene dimer (AKD) and paraffin were used as water-repellent chemicals. MIPW was used as an adhesive, and no additional resin was used. As a result of this study, the samples’ physical properties improved with AKD and paraffin's existence. Moreover, it has been approved that AKD is more effective than paraffin in improving the physical properties of the particleboard because AKD improves ester bonding with hydroxyl groups of cellulose fibers. The usage of water repellents resulted in the improvement of internal bond (IB) properties. It was determined that the type and amount of water-repellent chemicals significantly affected the mechanical and physical properties and formaldehyde content of the produced particleboards, except for bending properties. Just the chemical type was found to be significantly effective on bending strength (BS) and modulus of elasticity (MOE) properties. Overall, the study findings suggested that AKD might be successfully utilized as a water-repellent chemical in particleboard manufacturing, while MIPWs used as an adhesive.

Utilizing Alkali Pre- Treated Banana Waste in Sustainable Particleboard Manufacturing

Banana (Musa acuminata) cultivation and trade are widespread across various regions and countries globally. Nonetheless, substantial quantities of waste, primarily comprising leaves and stems of the banana plant, are annually disposed of into the environment post-harvest. This study aims to highlight this issue and propose an alternative solution in response to the escalating demand for raw materials. To this end, alkaline pretreatment was administered to particles derived from banana waste leaves and stems using NaOH solutions at concentrations of 1%, 3%, and 5%, followed by board production. Results indicate that water absorption (WA) and thickness swelling (TS) values of the produced boards increased with alkaline treatment. However, the mechanical properties stipulated in the TS-EN 312 (2012) standard were satisfactorily achieved with 1% NaOH treatment, while higher concentrations adversely affected internal bond strength (IB), modulus of elasticity (MOE), and modulus of rupture (MOR). In the surface properties tests of the boards, increasing the alkali concentration decreased values of the surface roughness and the contact angle. Overall, the findings suggest the viability of utilizing banana waste as an alternative resource.

Industrial-scale manufacturing of particleboards using agricultural waste camellia oleifera shells

The search for materials made from renewable resources and free of toxic substances is a global trend towards cleaner production, which can be extended to the development of wood-based panels. However, the industrial sector of wood-based panels has been facing several gaps and challenges related to the shortage of wood raw materials for panel manufacturing with the toxic emissions of traditional adhesives. Camellia oleifera shell (COS), as a common waste, is a potential alternative raw material for wood-based panels and also has an important role in alleviating environmental stress. Faced with these problems, the aim of this study was to assess the technical feasibility and environmental aspects of manufacturing particleboard from COS waste at scale. For this purpose, particles made from conventional eucalyptus species were used as particleboard reinforcing phase. Particleboard was manufactured and tested by varying some production parameters, namely: of 10, 20 and 30% content of COS addition; and adhesive types of melamine-urea-formaldehyde (MUF) and polymeric 4–4 diphenylmethane diisocyanate (pMDI) adhesives. The results showed that the physical-mechanical properties of COS-based particleboards were satisfactory for a 10% MUF resin loading or a 3.5% pMDI resin loading. COS-based particleboards with 20–30% COS content similarly met the standards and requirements for non-structural applications. This study presents an informative discussion for decision makers in the wood-based panel industry, providing a trade-off between lower adhesive application and higher COS substitution that is more suitable for direct production at total plant scale.

Pengujian Impak Komposit Berpenguat Pelepah Salak untuk Aplikasi Pembuatan Papan Partikel

Wood is the main substance commonly used in the particle board manufacturing industry. However, the rate of forest destruction that continues to occur makes the availability of wood decrease. Alternative materials to replace wood are needed. The salak frond, the object of this study, is a non-wood material that can manufacture particle board. This study used the full factorial method to see the effect of impact testing by comparing the use of polyester matrix and salak frond powder in particle board specimens. The parameters in this study used variations in oven temperatures of 800, 1000, and 1200 degrees Celsius for 15 minutes and volume ratios between salak frond powder and polyester matrix 80:20, 70:30, and 60:40. From the test results, the highest mechanical properties of impact strength were obtained at a ratio of 70:30 with a temperature variation of 1000 and an average of 15.80 kJ/m2. The lowest value is found in a ratio of 60:40 with a temperature variation of 800 and an average of 6.65 kJ/m2. The test results of this study have exceeded the standard impact strength of particle board on the market, which is 3.201 kJ/m2

Effect of the particle geometry on lightweight particleboard from Paulownia using high-frequency pressing technology

ABSTRACT This study investigates the manufacture of lightweight single-layer particleboard (PB) made of the low-density wood species paulownia (Paulownia tomentosa) using high-frequency (HF) pressing technology. Paulownia round timber was chipped to particles with two different thickness levels (0.35 and 0.53 mm). The particles were classified into fraction B (> 0.5 ≤ 2.00 mm) and C (> 2 ≤ 4 mm) according to the mesh size of the sieve. Next to the particle size the influence of the board density (300 and 400 kg/m³) on the pressing process and the PB properties was analyzed. Using the HF press, PB were produced with a press speed of 6–9 s/mm. With increasing density, the values of the mechanical properties increased. PB made from larger particles showed higher modulus of rupture (MOR), the modulus of elasticity (MOE) and the internal bond strength (IB), but also more affinity to water absorption. PB with a density of 400 kg/m³ met the requirement for lightweight PB type LP2.

Performance of self-binding engineered panels made from sweet corn stalks (Zea mays L.) for furniture applications

Particleboard manufacturers face challenges with conventional adhesives and the shortage of wood particles. This research aims to offer an alternative to particleboard raw materials and investigates the physico-mechanical properties of particleboard made from sweet corn stalks (Zea mays L.) and citric acid (CA), with a focus on its suitability for furniture applications. The targeted density of particleboard was 0.7 g/cm3 and the CA solution addition was in the range of 0–25 wt%. The results show that the addition of 15 wt% CA increased the physico-mechanical properties of the panel. The physico-mechanical properties of particleboard with the addition of 25 wt% CA met the requirements of JIS A 5908 (2022). Py-GC/MS analysis of corn stalk particles shows 62 derivative compounds. The FTIR analysis confirms the formation of ester linkages between the carboxyl group of CA and hydroxyl groups of corn stalk.

The study of High-Density Polyethylene (HDPE) waste utilization into particle board

This research discusses related to one of the processing of waste, especially HDPE waste. HDPE waste is another alternative besides wood to make particle board. HDPE particle board takes advantage of these properties to provide a strong and durable alternative. The use of HDPE particle board provides significant benefits in the context of sustainability and the environment. In the manufacture of particle board in this study there were differences in temperature variations, so the variable in this study was temperature. Sample A has a temperature of 130° and sample B has a temperature of 160°. The particle board is pressed for 20 minutes using a hot press machine using 1 x 1 m molding. Testing of this HDPE particle board includes testing of physical properties, namely in the form of Density and chemical testing in the form of Acidity resistance and Alkalinity resistance. The standards in this study refer to SNI 03-2105-2006 regarding Particle Boards, SNI 01-7201-2006 regarding Plywood and block boards with beautiful paper faces, and ASTM D543. The density test showed a value of 0.90 gr/cm3 in the average sample A and 0.75 gr/cm3 in the average sample A. The results of the ANOVA analysis on the Density test showed that there was a significant difference between each sample and each treatment. the results of the t-Test showed that the treatment of sample A did not meet the standard, while the treatment of sample B met the SNI 03-2105-2006 standard. The acidity and alkalinity resistance were tested visually with the results that the temperature at 130° was more susceptible to reaction than the temperature at 160° Objectives: To find out the result of Density test, Acidity, and Alkalinity resistance of HDPE Particle Board is it already fulfill the standard ; To determine the temperature that has the most significant impact on the performance of HDPE Particle Board. Method and results: 1) Process of making the Particle Board, the process are include material preparation, material weighing, shredding, cleaning, drying, and pressing. 2) Sample Testing, the treatment that used is about variation of temperature. Variable that be used in this study consist of Density, Acidity, & Alkalinity. 3) Data Analysis, by using ANOVA Single Factor and t-Test. Conclusion: The results of Density test by t-Test analysis showed that the treatment of sample A did not meet the standard, while the treatment of sample B already fulfill the SNI 03-2105-2006. In Acidity and Alkalinity resistance there are indicators according to SNI 01-7201-2006 in the form of softening and open cracks in several samples. Density test results show the variable B (160°) is at 0.75 gr/cm3 and already fulfil the standard. Visual test results of Acidity and Alkalinity resistance show the variable B (160°) is more resistant to the effects of acids and bases. So that the optimal variable is at a temperature of 160°.

Ecological adhesive based on cassava starch: a sustainable alternative to replace urea-formaldehyde (UF) in particleboard manufacture

Ecological adhesive based on cassava starch: a sustainable alternative to replace urea-formaldehyde (UF) in particleboard manufacture

PERFORMANCE CHARACTERISATION OF GUM ARABIC BONDED PARTICLE BOARD MADE FROM RICE HUSK AND CANDLE WAX

Particle boards from wood sources have negative impacts on the environment through deforestation. Binders from synthetic sources are also not economical due to high costs in some parts of the world. Agricultural waste materials like rice husk (RH) and readily available natural binders like gum Arabic (GA) are proposed as alternative component materials in particle board manufacture. This study therefore investigates the engineering performance of gum Arabic bonded particle board made from rice husk and candle wax. RH was kept at a constant 70% in the mixture, CW and GA were alternated at 0/30%, 5/25%, 10/20%, 15/15%, 20/10%, and 25/5 % respectively. The mixture was passed through cold and hot presses with compressions to produce particle board samples. The samples were micro-characterised using scanning electron microscopy (SEM) and Energy-dispersive spectroscopy (EDS). The Gum arabic bonded particle board were subjected to various engineering tests. The SEM results showed poor compaction of the material especially as CW content increased. The EDS results showed that caron and silica constituted about 75% of the matrix indicating free of toxic substances. The maximum compressive, flexural and split tensile strengths were 3.88, 0.33 and 1.90 N/mm2 respectively at 10/20% mix even with the lowest density of 565.29 kg/m3. The water absorption and swelling in thickness decreased significantly with increase of CW with values of 2.72 and 0.00% at 25/5 %. The boards may be classified as medium-density since the densities were above 560Kg/m3.

Novel adhesive based on black soldier fly larvae flour for particleboard production

Protein-based adhesives are receiving considerable attention due to their potential to contribute to the development of environmentally friendly materials. Black soldier fly larvae (BSFL) can convert organic waste into high value-added products, such as proteins and fatty acids. The objective of this study is to formulate adhesives from BSFL flour and evaluate their suitability in the production of particleboards. To expose the functional groups of the proteins for reaction with the wood, denaturation strategies involving alkaline treatments were assessed. The effectiveness of these treatments was evaluated through Bradford solubility, SDS-PAGE, and FTIR analysis. Bradford analysis confirmed that the alkali treatment increased the protein solubility from 10.1 g/l for 0 M to 89.1 g/l for 1 M. FTIR analysis revealed changes in the relative intensity of bands attributable to the Amide I, II, and III regions, which are associated with the α-helix and β-sheet structures. The adhesive was applied in the manufacturing process via spraying, requiring an evaluation of the rheological properties of different formulations. Based on the rheological properties, the viscosities of 0.25 M and 1 M were measured at 0.082 Pa·s and 0.113 Pa·s, respectively, falling within the suggested range for particleboard manufacture. Subsequently, eucalyptus wood panels were manufactured using the BSFL-based adhesives, and their mechanical properties as well as water resistance were evaluated. Static bending and tensile strength perpendicular to the surface testing revealed that boards produced with BSFL adhesive exhibited mechanical values comparable to those of commercial resins. The performance of the manufactured materials was compared with the minimum standards outlined in international regulations.

Locust bean gum as an adhesive for wood particleboards

Locust bean gum, derived from the carob tree, was evaluated as a biobased adhesive in particleboard manufacturing, investigating the effect of adhesive amount, mat moisture content, and process parameters such as temperature and time. Single-layer particleboards prepared with locust bean gum showed that effective hydration of the polymer chains is necessary to achieve satisfactory interactions with wood and thus yield a sufficient particleboard strength. A mat moisture content below 30 % resulted in weak particleboards, which easily broke immediately after pressing. With increasing mat moisture content, while keeping the adhesive amount constant, the internal bond strength was increased. Moreover, with constant mat moisture contents (40 %), the internal bond strength increased when the adhesive amount was increased, even though not proportionally. With an increase from 9 % to 18 % adhesive, the internal bond strength was increased by more than 100 %. However, with a further increase in adhesive content from 18 % to 36 %, the increase in internal bond strength was statistically insignificant. Even with high mat moisture contents (35–45 %), larger lab-scale particleboards had internal bond strength that fulfilled standard requirements for P2 boards, commonly used for furniture in dry conditions (SS EN 312), when the pressing time was long enough (75 s/mm) to allow for water and vapors to be removed before releasing the pressure. Using biopolymers as adhesives, without extensive chemical modification and hazardous crosslinkers, could lead to a more benign and sustainable particleboard production. Since the chemistry and setting/curing processes of biopolymer-based adhesives differ from those of the fossil-based adhesives used today, increased understanding of how production parameters affect the properties of the particleboards prepared with biopolymers may pave the way for their better utilization in this field.

Variation Of Bamboo and Adhesive Types on Physical And Mechanical Properties Of Particle Board

Bamboo can be used as a material in the manufacture of particleboard. The purpose of this study was to examine the effect of various types of bamboo and their adhesion on the physical and mechanical properties of particleboard. The study used a factorial completely randomized design with three repetitions. Particleboard made using cold pressing made of bamboo betung (Dendrocalamus asper Schult.), bamboo apus (Gigantochloa apus Kurz), bamboo ori (Bambusa arundinacea Retz), and Urea Formaldehyde and Polyvinyl Acetate adhesives. The particle size used was through eight meshes with an adhesive concentration of 20% and a target board density of 1 gram/cm³. Board testing using SNI 03-2105-2006, correlation analysis, and regression to see the relationship between variables. The resulting particleboard has a density between 0.5 – 0.69 gram/cm³, air content between 12.7% - 15.2%, thickness expansion between 2.2% - 17.55%, MOE 1.963 - 4.898 kg/ cm², MOR 4.89 – 9.36 kg/cm². The type of bamboo has no significant effect on density, moisture content, MOE, and MOR of particleboard. The type of adhesive has a significant effect on the density, MOE, and MOR of the particleboard. The interaction between the type of bamboo and the type of adhesive has a significant effect on the thickness development of the particleboard.

The Effect of Difference In Press Time on Physical Properties and Mechanical Particle Board Without Adhesive From Coconut Fiber and Gambier Processed Pulp

This study aims to determine the effect of differences in the length of time when pressing for the manufacture of particle board without adhesive from a mixture of coconut coir fiber and processed gambir leaf dregs on the physical and mechanical properties of the resulting non-adhesive particle board. The method used in this study was a completely randomized design with 5 treatments and 3 replications. Data were analyzed using variance, followed by Duncan`s New Multiple Range Test (DNMRT) at 5% level. The comparison ratio used in the manufacture of particle board without adhesive from coconut coir fiber and processed gambir waste is 60% : 40%. The treatments in this study were A (8 minutes of pressing time), B (10 minutes of pressing time), C (12 minutes of pressing time), D (14 minutes of pressing time), E (16 minutes of pressing time). carried out is a test of physical properties and mechanical properties. The results showed that the length of time of compression affected the physical and mechanical properties of the non-adhesive particleboard. The best treatment was treatment A (pressing time 8 minutes). Observation of physical properties obtained density 0.68 g/cm3, moisture content 13.42%, water absorption 132.87%, thickness swelling 66.84%, mechanical properties fracture toughness (MOR) 90.40 kg/cm2, toughness compressive parallel to the surface of 50.07 kg/cm2, and internal bond (IB) 1.45 kg/cm2.