Low-cost Manufacturing Research Articles

Robust Fully Screen-printed Perovskite Solar Cells Based on Synergistic Ostwald Ripening.

Fully screen-printed process for low-cost manufacturing significantly enhances the commercial competitiveness of perovskite solar cells (PSCs). However, the controllable crystallization in screen-printed perovskite thin films using high - viscosity ionic liquids has been suggested to be difficult, which hampers further development of fully screen-printed perovskite devices in terms of application expansion and performance improvement. Here, we report a synergistic ripening strategy to fully control crystallization by employing methylamine propionate (MAPa) ionic liquid and water (H2O, moisture in the air). We found that a reversible and sustainable ripening process was activated by integrating MAPa/H2O in both externally and internally into perovskite crystals. MAPa effectively prevents the loss of organic salts and maintains the dispersion of Pb-I framework, preventing the perovskite component loss and decomposition. H2O and organic salts trends to form hydration complexes, which lowers the energy barrier and enhances the reactivity of the humidity-induced Ostwald ripening reaction. These improvements allow the perovskite films achieve controlled secondary growth, reducing defects and optimizing energy level alignment. The resulting fully screen-printed PSCs exhibits a record power conversion efficiency of 19.47% and an operational stability over 1,000 h with maintaining 91.6% of the highest efficiency under continuous light stress at maximum power point.

Visualization and Parameters Determination of Supersonic Flows in Convergent-Divergent Micro-Nozzles Using Schlieren Z-Type Technique and Fluid Mechanics

Small-scale and supersonic convergent-divergent type micro-nozzles with characteristic sizes of around a few centimeters and exit and throat radii of tenths of millimeters were the subjects of this study. Using the schlieren Z-type optical technique, the supersonic airflows established at the exit of seven nozzles were visualized. The dependence of the shock cell characteristics on the nozzle pressure ratio (NPR), defined as the ratio of stagnation pressure to atmospheric pressure, was analyzed. The dependence of the nozzle thrust and the specific impulse on the NPR ratio and the mass flow rate was also studied using a simple device based on concepts of fluid mechanics. The results obtained are in agreement with similar results obtained in recently published research on double-bell nozzles. The thrust of all nozzles depends linearly on the shock-cell spacing, which is one of the most relevant findings of this research. In other words, the output airflow structure determines the performance of the nozzles, such as the thrust or the specific impulse they produce. These small nozzles offer significant advantages over conventional nozzles in low energy consumption and lower manufacturing cost, making them suitable for scientific research in space micro-propulsion and cooling microelectronic systems, among other applications.

Disposable and flexible smart electronic tapes for long-term biopotential monitoring

Long-term biopotential acquisition is of great significance for the early detection and timely treatment of various diseases. Currently, the standard silver/silver chloride (Ag/AgCl) gel electrodes may cause skin irritation when worn for a long time. Repeating the use of electrodes on different individuals can lead to the risk of cross-infection. Here, we propose a smart electronic tape (SET) to acquire biopotentials, in the form of a dry single-sided tape made from a combination of an ultra-stretchable conductive pattern on substrates with different functions. The high stability and durability of the patterned conductors provide accurate and timely acquisition of biopotentials, such as electrocardiograph (ECG) and electromyography (EMG). The strong adhesive behavior of the tape as well as the low-cost manufacturing process allow convenient and long-term wearing in a disposable manner. We anticipate the SET will pioneer next-gen wearable electronics for applications like disease prevention, health monitoring, and human–computer interaction.

Atmospheric-level carbon dioxide gas sensing using low-loss mid-IR silicon waveguides.

Interest in carbon dioxide (CO2) sensors is growing rapidly due to the increasing awareness of the link between air quality and health. Indoor, high CO2 levels signal poor ventilation, and outdoor the burning of fossil fuels and its associated pollution. CO2 gas sensors based on integrated optical waveguides are a promising solution due to their excellent gas sensing selectivity, compact size, and potential for mass manufacturing large volumes at low cost. However, previous demonstrations have not shown adequate performance for atmospheric-level sensing on a scalable platform. Here, we report the clearly resolved detection of 500 ppm CO2 gas at 1 s integration time and an extrapolated 1σ detection limit of 73 ppm at 61 s integration time using an integrated suspended silicon waveguide at a wavelength of 4.2 µm. Our waveguide design enables suspended strip waveguides with bottom anchors while maintaining a constant waveguide core cross-sectional geometry. This unique design results in a low propagation loss of 2.20 dB/cm. The waveguides were implemented in a 150 mm silicon on insulator (SOI) platform using standard optical lithography, providing a clear path to low-cost mass manufacturing. The low CO2 detection limit of our proposed waveguide, combined with its compatibility for high-volume production, creates substantial opportunities for waveguide sensing technology in CO2 sensing applications such as fossil fuel combustion monitoring and indoor air quality monitoring for ventilation and air conditioning systems.

Theoretical Investigation of Terahertz Spoof Surface-Plasmon-Polariton Devices Based on Ring Resonators

Terahertz is one of the most promising technologies for high-speed communication and large-scale data transmission. As a classical optical component, ring resonators are extensively utilized in the design of band-pass and frequency-selective devices across various wavebands, owing to their unique characteristics, including optical comb generation, compactness, and low manufacturing cost. While substantial progress has been made in the study of ring resonators, their application in terahertz surface wave systems remains less than fully optimized. This paper presents several spoof surface plasmon polariton-based devices, which were realized using ring resonators at terahertz frequencies. The influence of both the radius of the ring resonator and the width of the waveguide coupling gap on the coupling coefficient are investigated. The band-stop filters based on the cascaded ring resonator exhibit a 0.005 THz broader frequency bandwidth compared to the single-ring resonator filter and achieve a minimum stopband attenuation of 28 dB. The add–drop multiplexers based on the asymmetric ring resonator enable selective surface wave outputs at different ports by rotating the ring resonator. The devices designed in this study offer valuable insights for the development of on-chip terahertz components.

Design and Synthesis of Crystalline Al-Doped TiO2 Buffer Layers for Enhancing Energy Conversion Efficiency of New Photovoltaic Devices

Perovskite solar cells (PSCs) characterized by high energy conversion efficiency (ECE) and low manufacturing costs, exhibit promising potential for commercialization in the near term. For commercialization, it is very important to prevent the decomposition of perovskite by ultraviolet (UV) radiation in the air environment. Also, the mesoscopic architecture of PSCs presents considerable opportunities for the solar cell industry, offering potential for recycling of spent photocatalytic materials such as TiO2, and exploration of new energy resources. To solve these problems, therefore, this study introduces a strategy to mitigate these challenges using a crystalline Al-doped TiO2 buffer layer as the electron transport layer (ETL) in conjunction with a mesoporous TiO2 layer in the fabrication of PSCs. Among various Al concentrations in the crystalline Al-doped TiO2 buffer layer fabricated via spin-coating, an optimum concentration of 7 mol% Al yielded the highest cell performance in the specific perovskite solar cell structure. These solar cells exhibited an impressive ECE of 11.87%, representing a substantial enhancement of nearly double the ECE (6.37%) achieved with the conventional ETL. This remarkable improvement can be attributed to the passivation effect of the newly developed ETL, which combines a crystalline Al-doped TiO2 buffer layer with a mesoporousTiO2 layer. Electrochemical impedance spectroscopy (EIS) analysis was performed in conjunction with theoretical calculations of charge transport parameters to substantiate this claim.

Research on the Application of Flexible Pressure Sensors in Wearable Devices

The potential applications of transparent, adaptable electronic devices in the human body are driving up demand for them. For flexible and wearable electronics, such as medical surveillance devices and artificial skin, pressure sensing is mandatory. The flexibility and sensitivity of pressure sensors have advanced recently owing to developments in material and device structure. Moreover, their low manufacturing costs enable widespread implementation, leading to promising application prospects. The sensors utilize different materials and structures, including capacitive pressure sensors with ionically charged CFMs, magnetic particle-infused carbon sponges, CNT-PDMS composites, and MoSe2/MWNT combinations. These sensors offer advantages such as high sensitivity, wide pressure-detecting ranges, optical transparency, and energy efficiency. They can detect both large and subtle human movements, from walking and finger bending to breathing and eye blinking. The fabrication methods range from simple and cost-effective processes to more complex techniques like photolithography. Many of the sensors incorporate carbon nanotubes (CNTs) in various forms, exploiting their excellent electrical properties. The review highlights the potential of these sensors for healthcare monitoring, clinical diagnosis, and integration into wearable electronics, emphasizing their flexibility, biocompatibility, and ability to provide real-time, non-invasive measurements of physiological signals. Moreover, their low manufacturing costs enable widespread implementation, leading to promising application prospects.

Dung Beetle Optimization Algorithm Based on Improved Multi-Strategy Fusion

The Dung Beetle Optimization Algorithm (DBO) is characterized by its great convergence accuracy and quick convergence speed. However, like other swarm intelligent optimization algorithms, it also has the disadvantages of having an unbalanced ability to explore the world and to use local resources, as well as being prone to settling into local optimal search in the latter stages of optimization. In order to address these issues, this research suggests a multi-strategy fusion dung beetle optimization method (MSFDBO). To enhance the quality of the first solution, the refractive reverse learning technique expands the algorithm search space in the first stage. The algorithm’s accuracy is increased by adding an adaptive curve to control the dung beetle population size and prevent it from reaching a local optimum. In order to improve and balance local exploitation and global exploration, respectively, a triangle wandering strategy and a fusion subtractive averaging optimizer were later added to Rolling Dung Beetle and Breeding Dung Beetle. Individual beetles will congregate at the current optimal position, which is near the optimal value, during the last optimization stage of the MSFDBO; however, the current optimal value could not be the global optimal value. Thus, to variationally perturb the global optimal solution (so that it leaps out of the local optimal solution in the final optimization stage of the MSFDBO) and to enhance algorithmic performance (generally and specifically, in the effect of optimizing the search), an adaptive Gaussian–Cauchy hybrid variational perturbation factor is introduced. Using the CEC2017 benchmark function, the MSFDBO’s performance is verified by comparing it to seven different intelligence optimization algorithms. The MSFDBO ranks first in terms of average performance. The MSFDBO can lower the labor and production expenses associated with welding beam and reducer design after testing two engineering application challenges. When it comes to lowering manufacturing costs and overall weight, the MSFDBO outperforms other swarm intelligence optimization methods.

Enhancing the Performance of Hole-Conductor-Free Printable Mesoscopic Perovskite Solar Cells through Polyaniline-Mediated Iodine Recycling and Defect Passivation.

Printable mesoscopic perovskite solar cells (p-MPSCs) provide an opportunity for low-cost manufacturing of photovoltaics. However, the performance of p-MPSCs is severely compromised by iodine defects. This study presents a strategy by incorporating polyaniline (PANI) to achieve both iodine recycling and iodine defect passivation to significantly improve the performance of p-MPSCs. PANI captures and immobilizes iodine ions, establishing a stable iodine recycling system that effectively suppresses iodine loss. Additionally, the Lewis base properties of PANI enable it to passivate iodine defects within the perovskite and suppress nonradiative recombination. With the synergistic effects, PANI increases the power conversion efficiency of the champion device from 18.28% to 20.24%. This strategy offers a potential solution for enhancing the performance of p-MPSCs with promising implications for practical applications.

Evaluation of biological performance of 3D printed trabecular porous tantalum spine fusion cage in large animal models

The materials for artificial bone scaffolds have long been a focal point in biomaterials research. Tantalum, with its excellent bioactivity and tissue compatibility, has gradually become a promising alternative material. 3D printing technology shows unique advantages in designing complex structures, reducing costs, and providing personalized customization in the manufacture of porous tantalum fusion cages. Here we report the pre-clinical large animal (sheep) study on the newly developed 3D printed biomimetic trabecular porous tantalum fusion cage for assessing the long-term intervertebral fusion efficacy and safety. Porous tantalum fusion cages were fabricated using laser powder bed fusion (LPBF) and chemical vapor deposition (CVD) methods. The fusion cages were characterized using scanning electron microscopy (SEM) and mechanical compression tests. Small-Tailed Han sheep served as the animal model, and the two types of fusion cages were implanted in the C3/4 cervical segments and followed for up to 12 months. Imaging techniques, including X-ray, CT scans, and Micro CT, were used to observe the bone integration of the fusion cages. Hard tissue sections were used to assess osteogenic effects and bone integration. The range of motion (ROM) of the motion segments was evaluated using a biomechanical testing machine. Serum biochemical indicators and pathological analysis of major organs were conducted to assess biocompatibility. X-ray imaging showed that both the 3D-printed and chemical vapor deposition porous tantalum fusion cages maintained comparable average intervertebral disc heights. Due to the presence of metal artifacts, CT and Micro CT imaging could not effectively analyze bone integration. Histomorphology data indicated that both the 3D-printed and chemical vapor deposition porous tantalum fusion cages exhibited similar levels of bone contact and integration at 3, 6, and 12 months, with bone bridging observed at 12 months. Both groups of fusion cages demonstrated consistent mechanical stability across all time points. Serum biochemistry showed no abnormalities, and no significant pathological changes were observed in the heart, liver, spleen, lungs, and kidneys. This study confirms that 3D-printed and chemical vapor deposition porous tantalum fusion cages exhibit comparable, excellent osteogenic effects and long-term biocompatibility. Additionally, 3D-printed porous tantalum fusion cages offer unique advantages in achieving complex structural designs, low-cost manufacturing, and personalized customization, providing robust scientific support for future clinical applications. The translational potential of this paper is to use 3D printed biomimetic trabecular porous tantalum spine fusion cage with bone trabecular structure and validating its feasibility in large animal models (sheep). This study provides a basis for further research into the clinical application of the 3D printed biomimetic trabecular porous tantalum spine fusion cage.

3D Printed Interdigitated Electrodes for Cardiac Biomarker Detection.

The identification of biomarkers has significant benefits for early disease diagnosis and treatment. Hence, there is an increasing demand for low-cost, disposable point-of-care diagnostic devices for rapid and specific biomarker detection, with good sensitivity and range. Interdigitated electrodes (IDEs) are among the most widely used transducers, especially in chemical and biological sensors, because of their high sensitivity, low cost, and straightforward manufacturing procedure. In this work, a simple 3D printed IDE structure has been developed for cardiac troponin I detection to indicate the risk of acute myocardial infarction (AMI). IDEs have been fabricated using 3D printing technique and the electrically conductive composite polylactic acid (PLA) filament being utilized for the fabrication of electrodes. The demonstrated cardiac troponin I sensor has a calculated quantification limit and detection limit of 0.233 ng ml-1 and 76.97 pg ml-1, respectively which are clinically significant ranges for AMI identification. Electrochemical analytical techniques, such as electrochemical impedance spectroscopy (EIS) and cyclic voltammetry (CV), were carried out for the detection of analyte concentration. Furthermore, using this fabrication methodology IDEs can be fabricated for under US$ 0.4 which can be utilized to detect several other biomarkers.

Laser writing of metal-oxide doped graphene films for tunable sensor applications.

Flexible and wearable devices play a pivotal role in the realm of smart portable electronics due to their diverse applications in healthcare monitoring, soft robotics, human-machine interfaces, and artificial intelligence. Nonetheless, the extensive integration of intelligent wearable sensors into mass production faces challenges within a resource-limited environment, necessitating low-cost manufacturing, high reliability, stability, and multi-functionality. In this study, a cost-effective fiber laser direct writing method (fLDW) was illustrated to create highly responsive and robust flexible sensors. These sensors integrate laser-induced graphene (LiG) with mixed metal oxides on a flexible polyimide film. fLDW simplifies the synthesis of graphene, functionalization of carbon structures into graphene oxides and reduced graphene oxides, and deposition of metal-oxide nanoparticles within a single experimental laser writing setup. The preparation and surface modification of dense oxygenated graphene networks and semiconducting metal oxide nanoparticles (CuO x , ZnO x , FeO x ) enables rapid fabrication of LiG/MO x composite sensors with the ability to detect and differentiate various stimuli, including visible light, UV light, temperature, humidity, and magnetic fluxes. Further, this in situ customizability of fLDW-produced sensors allows for tunable sensitivity, response time, recovery time, and selectivity. The normalized current gain of resistive LiG/MO x sensors can be controlled between -2.7 to 3.5, with response times ranging from 0.02 to 15 s, and recovery times from 0.04 to 6 s. Furthermore, the programmable properties showed great endurance after 200 days in air and extended bend cycles. Collectively, these LiG/MO x sensors stand as a testament to the effectiveness of fLDW in economically mass-producing flexible and wearable electronic devices to meet the explicit demands of the Internet of Things.

Towards a blank design method for manufacturing big-tapered profiled ring disk by spinning-rolling process

Towards a blank design method for manufacturing big-tapered profiled ring disk by spinning-rolling process

Using graphene and its derivatives to remove copper ions from mine water

China’s mining industry plays a significant role in the country’s economy but also poses environmental challenges, including pollution from heavy metals like copper. Traditional methods for removing copper ions from mine water have limitations in terms of effectiveness and cost-efficiency. This study explores the potential use of graphene and its derivatives as an alternative solution for adsorbing copper ions. Graphene oxide, in particular, shows promise due to its high surface area, chemical stability, and ease of production. The research findings demonstrate that graphene oxide has a high adsorption capacity for copper ions and can effectively remove them from mine water. This environmentally friendly approach offers a viable solution for mitigating copper pollution in China’s mining industry while contributing to sustainable mining practices and enhancing water quality management. By advancing these technologies and exploring low-cost manufacturing methods for carbon nanomaterials, this research addresses industrial pollution challenges not only in China but also globally.

Defect State Dynamics in Lead-Free Perovskite Solar Cells for Enhanced Efficiency

Perovskite photovoltaics have emerged as highly promising candidates for next-generation solar cells, achieving impressive power conversion efficiencies surpassing 22%, rivaling traditional silicon solar cells. Their advantages include lower manufacturing costs, tunable bandgaps, and potential for flexible, lightweight designs. However, the widespread use of lead (Pb) in perovskite absorbers raises significant environmental and health concerns. As a solution, researchers are exploring tin (Sn) as a non-toxic alternative due to its comparable electronic configuration, which may enable it to substitute lead without substantially compromising efficiency. In this study, SCAPS-1D software was employed to simulate lead-free tin-based perovskite solar cells, with a focus on analyzing how varying interface defect densities affect cell performance. Key cell parameters examined included the doping concentration of the perovskite absorption layer and the defect density within the perovskite bulk. Defect density is critical as it creates recombination centers that impede charge transport and decrease device efficiency. Findings from this simulation show that reducing defect density in the perovskite absorption layer notably improves overall cell performance, enhancing charge carrier mobility and reducing recombination losses. To further investigate interface effects, two specific interfaces were introduced: the TiO₂/perovskite interface, which serves as an electron transport layer, and the perovskite/hole transport material (HTM) interface. Analysis revealed that the TiO₂/perovskite interface plays a more substantial role in device performance, primarily due to its influence on carrier density and recombination rates, which are higher at this interface and critical in determining cell efficiency. Optimization of these parameters enabled the simulation of a device reaching a maximum efficiency of 24.63%. This research highlights the importance of interface engineering and defect management in tin-based, lead-free perovskite solar cells, demonstrating a feasible pathway toward environmentally sustainable, high-efficiency photovoltaics.

Design and realization of a new structure of a complementary split ring coupled resonator filter for applications in communication systems

With the rapid growth of terrestrial and mobile telecommunications, companies in this sector need highly selective equipment, lightweight with low manufacturing costs, hence the interest in miniaturizing front-end electronic components such as filters, antennas, mixers etc. In this paper, a novel structure of a passband and highly selective filter is proposed and discussed. The design involving two complementary split-ring resonator filter (CSRRF) configurations in microstrip technology operating at 6 GHz is investigated. To achieve the goal of this research the “N + 2” cross-coupling matrix method is used. The step-shaped CSRR filter that yields better electrical performance, smaller size, and low weight is realized. Its frequency responses simulated with HFSS software are compared with experimental measurements. An excellent agreement is observed in terms of bandwidth and center frequency.

Polarization-insensitive ultra-wideband tunable perfect absorber based on a vanadium dioxide metasurface

This paper provides a polarization-insensitive ultra-wideband tunable perfect absorber based on a patterned vanadium dioxide (VO2) metasurface. The absorption bandwidth reaches 18.5 THz, surpassing that of most previous studies, through integrating two distinct region patterns (A and B). The proposed absorber features a three-layer sandwiched structure and a simpler metasurface pattern, demonstrating the advantages of lower manufacturing cost and a simplified photolithography process. In addition, by optimizing geometric parameters and manipulating VO2 conductivity, the absorption spectrum reveals three specific perfect absorption peaks with the absorptance of 99.06%, 99.85%, and 99.85% at 10 THz, 14 THz, and 21.5 THz and shows polarization-insensitive performance due to the C4 rotational symmetry of the metasurface pattern. Furthermore, we illustrate that the intrinsic mechanism of the proposed perfect absorber arises from the lossy localized surface plasmon polarization (LSPP) excited by the incident wave, with the Fabry–Perot (FP) cavity enhancing LSPP absorption. The absorber reveals a good impedance matching with the free space, where the real and imaginary parts are close to 1 and 0, which also explains the perfect absorption from the perspective of the impedance matching theory. The device can transition between perfect absorption mode and total reflection mode, with relative absorptance also adjustable via manipulating the VO2 conductivity. Ultimately, the absorber displays an excellent angle tolerance maintaining absorptance above 90% in the range of 0°–50°. Consequently, the proposed polarization-insensitive ultra-wideband tunable perfect absorber can be applied in optical switching, object cloaking, and wireless communication.

The economic rise of China – an analysis of China’s growth drivers

The economic rise of China has changed the global economy. The authors explore China’s transformation from a low-cost manufacturing hub to an increasingly innovation- and service driven economy. Major growth drivers for the period 2010–2025 are analysed, including the paradigms of “Made in China” and the “Dual Circulation Strategy”. The export intensity of China’s economy is declining overall, with a tendency towards greater regional diversification and a gradual decoupling from North America and the European Union. At the same time, trade and investment activities are increasingly geared to the Belt and Road Initiative. Furthermore, labour and energy cost advantages for manufacturing operations in China are likely to diminish in the coming years, calling into question China’s attractiveness as a global manufacturing hub. In this regard, the further development of regional and industrial clusters is pivotal for China to enhance its global competitiveness and remain an attractive destination for foreign direct investment (FDI) in the medium term. On the other hand, high productivity in science and technology and rich deposits of critical minerals put China in a favourable position in advanced industries. Important challenges include the still wide development gap between rural and urban areas, the structural mismatch in the labour market, with persistently high youth unemployment, and the race to achieve carbon neutrality by 2060.

Structural Integrity of Three Dimensional Printed Carbon Fiber Composites/Nanocomposites for Aeronautical Components—Current Scenarios and Opportunities

Abstract This state-of-the-art innovatory overview essentially debates practical worth of three-dimensional printed composites/nanocomposites (especially carbon fiber designs) for aerospace sector. Recently, three-dimensional printing (additive manufacturing) has competently transpired for designing high performance space structures. The manuscript systematically frameworks fundamentals of three-dimensional printing approach, ensuing high-tech aeronautical carbon fiber composites/nanocomposite systems, and space components/structural applications. Amongst carbonaceous fillers, short/continuous carbon fibers were inspected as outperforming reinforcements for aerospace. Additionally, surface modified/composited carbon fibers with nanocarbons (carbon nanotube, graphene) have been reported. Accordingly, polyamide, poly(lactic acid), poly(ether ether ketone), epoxies, etc. have been documented as substantial thermoplastic/thermosetting matrices. Ensuing radical polymer/carbon fiber or polymer/carbon fiber/nanocarbon hybrids have benefits regarding low-cost manufacturing, structural precision, complex geometries, high efficiency, least structural defects/voids, superior tensile and shear strength/modulus, compression strength, interlaminar strength, wear properties, thermo-dimensional constancy, and heat stability features, under extreme space environments. Consequently, cutting-edge three-dimensional printed carbon fiber hybrids offered myriad of promising opportunities for mechanically robust (nozzle wearing, strengthened wing spar/ribs, resilient rotating components, interlaminar strength/dimensional stability) and high temperature stable (cryogenic fuel storage, lower earth orbital stability, thermal-dimensional steadiness, thermal conductivity) for aerospace modules. Henceforth, three-dimensional printing owns enormous engineering potential to meet aeronautical manufacturing demands by overcoming challenges of traditional techniques.

Optimization of Resin Infusion Processes in Composite Manufacturing: An Experimental Study on Void Formation

This research aims at determining the effect of the process parameters namely the vacuum pressure, resin viscosity, temperature and flow rate on formation of voids in the composite manufacturing during resin infusion process. Thus, the study executes controlled experiments and quantitatively examines void content under different parameter configurations to determine that certain conditions substantially reduce voids, improving composite quality. The study reveals that selected vacuum pressure of about 100 kPa, resin viscosity of 200-250 cP at higher temperature and carefully regulated flow rates of 10- 15mL/min help to reduce air bubbles to the barest minimum. These findings provide significant advantages to composite producers on aspects of productivity, mechanical properties and material costs. Similarly, the results indicate the following from secondary research and comparative analysis: Further investigation of real-time void monitoring, exploring advanced optimization with machine learning models. This research is relevant for the enhancement of low-cost and efficient manufacturing techniques in industries that incorporate high-performance composites