The integration of a downdraft gasifier with modified internal combustion engines presents a feasible solution for heat and power production, such as off-grid areas. This study conducted an experimental analysis to evaluate combustion in a modified engine. The morphological characteristics of the agricultural residue used in the gasifier were analyzed using X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy (SEM), along with an examination of the slagging inorganic constituents. The engine used in the experiments was a modified single-cylinder design paired with a downdraft gasifier. Three types of biomass feedstocks—eucalyptus, corncob, and pearl millet in pellet form —were tested. The performance of the downdraft gasifier was stabilized, and the engine was run independently on each type of producer gas at a constant speed under different loads to determine the optimum load. Cylinder pressure measurements were taken to estimate the heat release rate.The study found that power generation was lower than typical woody biomasses due to the lower calorific value of the producer gas from the tested feedstocks. Additionally, lower cylinder pressures and heat release rates were recorded, along with longer combustion durations. The varying proportions of producer gas affected combustion stability. Among the studied ashes, pearl millet corncob (PMC) exhibited the highest slagging tendency, followed by corncob (CC). Morphological analysis indicated that the eucalyptus residue's increased porosity was caused by the volatiles changing, forming pores and tube-like structures. An aliphatic C–H peak (3000–2500 cm⁻1) is absent from the residue, indicating that the aliphatic structure was disturbed during thermochemical conversion. During the gasification process, the residue's crystallinity reduced as it split down.
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