Range has emerged as a significant barrier to the advancement of electric vehicles, necessitating the development of high-energy–density battery packs. However, the conventional battery integration method, CTM (Cell to Module), has a relatively low space utilization rate, which presents a challenge to the enhancement of vehicle range. Consequently, a novel battery pack integration method, CTP (Cell to Pack), has emerged as a potential solution. In order to enhance the integration degree and effective energy density of the battery pack, a CTP and a symmetric serpentine runner liquid cooling plate are proposed in this paper. A thermal model of a single cell was constructed, and the cooling performance of the battery pack under different discharge conditions was analyzed. The optimal inlet water temperature and coolant mass flow rate were then determined. The findings indicate that the battery pack devised in this study exhibits commendable cooling capabilities and is capable of satisfying the cooling requirements associated with a 2C discharge scenario. Furthermore, when the battery pack is operated under Chinese Light Vehicle Driving Conditions (CLTC), the inlet flow rate of 2 L/min has been observed to reduce the maximum temperature differential by 1.31 °C in comparison to a scenario without internal coolant circulation.
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