Inconel 625 alloy is mainly used for reactor pressure vessel, fuel cladding, nuclear fuel elements and cryogenic channels for cooling high temperature superconductors in Tokamaks. This study focuses on deciphering the impact of helium ion irradiation on the properties of Inconel 625 alloy. Helium-ions interaction with material leads to blistering, void formation, swelling, and degradation of mechanical properties. To understand these effects, the samples of Inconel 625 alloy were irradiated by helium-ion fluence beams at three different helium-ion beam fluence (1 × 1013, 1 × 1014, 1 × 1015 He/cm2). A decrease in grain size was observed from 34.4 to 19.0 nm with an increase in the ion fluence. According to the results, the residual strain is increased, from 1.8 to 43.0 micro-strain with the increase in helium-ion fluence, however structure is relaxed with decrease in micro-strain at higher helium-ion fluence (1 × 1015 He/cm2) and also there is a prominent increase in grain size. The surface morphology as observed by scanning electron microscope (SEM) illustrates the fuzz formation at low fluence (1 × 1013 He/cm2), while samples irradiated with high helium ion fluence (1 × 1015 He/cm2) showed grain growth, voids and surface blistering (deep valleys). An increase in hardness value at low helium-ion beam fluence is observed due to the presence of large population of defects. However, at higher helium-ion beam fluence, a decrease in hardness value is observed. This decrease might be attributed to the dislocation clustering and grain growth.
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