Low-cost Fabrication Research Articles

Seven-Core Fiber Composite Structures-Based Mach-Zehnder Interferometer for Bending and Temperature Measurement

AbstractIn the paper, an optical fiber sensor based on a seven-core fiber composite structure is presented, which enables dual-parameter sensing of bending and temperature. The proposed structure is fabricated by combining the strongly-coupled seven-core fibers (SC-SCFs) and a weakly-coupled seven-core fiber (WC-SCF). The SC-SCF acts as a beam coupler and enhances the Mach-Zehnder interference, while the WC-SCF serves as the enhanced section of another Mach-Zehnder interference. Therefore, the spectrum response of the fiber structure mentioned above exhibits a superposition effect of two Mach-Zehnder interferometers (MZIs). Among them, two dips corresponding to different MZIs are used to measure bending and temperature. The experimental results show the bending sensitivity and temperature sensitivity of the two MZIs are −4.238 nm/m−1, −2.263 nm/m−1, 0.047 nm/°C, and 0.064 nm/°C, respectively. It proves that our sensor is very sensitive to bending. Through the dual-wavelength matrix method, the bending and temperature can be measured simultaneously. With the benefit of the composite structure, low cost, and ease of fabrication, the proposed sensor can be used in harsh environments.

3D Printed Stent from Graphene-Polyethylene Glycol Diacrylate Using Digital Light Processing Technique

Abstract This paper presents the development of the photocurable resin material based on the graphene reinforced polyethylene glycol diacrylate (gPEGDA) for vascular stent fabrication using a commercial 3D printer. 3D printing with digital light processing (DLP) technique is an attractive alternative for low-cost fast fabrication with high accuracy. Four photocurable resin compositions were prepared by mixing PEGDA and varied composition of graphene and the photoinitiator according to the design of experiment of 22 full factorial design. The diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide (TPO) photoinitiator was adopted to meet the required 405 nm UV-light source wavelength of the 3D printer for stent fabrication. Material characterization of the UV-absorbance and viscosity tests were conducted and optimized to obtain resin printability. Mechanical characteristics tests were conducted to obtain the best resin composition for stent application. For this purpose, the tensile tests were conducted according to the ASTM D638 standard using the type-V specimen size. The test specimens were 3D printed with varied UV exposure time 20 and 30 seconds. Finally, the stents were successfully fabricated using a commercial 3D printer DLP with the bottom parameter time setting of 60 seconds, and the UV exposure time of 30 seconds. The resin material was applicable for 3D printing of the stent. The result has shown that 3D printer with DLP technique is suitable for stent fabrication with excellent surface quality. Moreover, the innovative bioresorbable stent materials and fabrication approach could open up new possibilities in the development of medical devices, particularly in the treatment of vascular diseases.

Leaftronics: Natural lignocellulose scaffolds for sustainable electronics.

The global rise in electronic waste is alarming, driven by the persistent use of glass, epoxy, and plastic substrates owing to their cost, stability, flexibility, and transparency. This underscores the need for biodegradable alternatives with similar properties. This study shows that leaf-derived lignocellulose scaffolds can stabilize bio-sourced, solution-processed polymers by acting as natural sequestering media. Such reinforced films, even when based on gelatin (Tg ~ 60°C), can endure processes over 200°C. We demonstrate dip-coated ethyl cellulose films for commercially viable reflow soldered circuitry. The films offer high flexibility, more than 80% transparency, and surface roughness below 5.5 nm. Advanced OPDs and OECTs fabricated on these films perform comparably to those on glass and the low material cost and simple fabrication process yields a minimal carbon footprint of 1.6 kgCO2/m2. This work thus opens a vista of possibilities for biodegradable polymers heretofore considered unsuitable for making temperature-stable substrates for state-of-the-art electronics applications.

Self-driven Te0.65Se0.35/GaAs SWIR photodiode with spectral response to 1.55 μm for broadband imaging and optical communication

Te-based photodetectors with the merits of low cost and CMOS-compatible fabrication process have been considered promising for broadband imaging applications. Nevertheless, the spectral response of reported devices under self-powered mode is generally limited to near-infrared wavelength below 1100 nm (corresponding to the bandgap of Si). This could be ascribed to the high room-temperature carrier density in Te and the ease of forming Type-I heterojunctions between Te and other semiconductors, which impede the effective generation and separation of photocarriers. This study reports the bandgap engineering of Te through Te-Se alloying and the fabrication of Te0.65Se0.35/Al2O3/GaAs photodiode with an extended response spectrum through ultraviolet to the short-wave infrared (SWIR) band of 1550 nm at zero bias. The effects of interface passivation on the photosensing properties were also investigated. The optimized heterojunction exhibits a pronounced photovoltaic response to 1342 nm (1550 nm) infrared light with an open-circuit voltage of ∼0.12 V (0.07 V). Particularly, the dark current density reaches a record low level of 0.1 nA/cm2 at 0 V bias, leading to a high on-off current ratio of 4.5×104 and detectivity of 1.1×107 Jones at room temperature for 1342 nm light. Self-powered UV-Vis-SWIR broadband imaging and optical communication are realized by leveraging the favorable device performance. Our work provides a frame of reference for exploring more Te1-xSex-based photodetectors. Meanwhile, it may be combined with well-developed semiconductor processing technologies for optoelectronics integration.

Numerical Modelling of Carrier Transport in Organic Field Effect Transistors

Background: Organic field effect transistors (OFETs), used in the fabrication of nanosensors, are one of the most promising devices in organic electronics because of their lightweight, flexibility, and low fabrication cost. However, the optimization of such OFETs is still in an early stage due to the minimal analytical and numerical models presented in the literature. Objective: This research presses to demonstrate a numerical carrier transport model based on the finite element method (FEM) to investigate the I-V characteristic of OFETs. Methods: Two various organic semiconductor materials have been included in the study, polyaniline and pentacene, where micro-scale, as well as nano-scale models have been presented. OFETs regarding channel length, dielectric thickness, and doping level impact have been studied. We nominated the threshold voltage, the on/off current ratio, the sub-threshold swing, and the field effect mobilities as the primary output evaluating parameters. Results: The numerical model has shown the criticality of the doping effect on tuning the device flowing drain current to exceed 300 μA saturation current, along with a threshold voltage of -0.1 V under a channel length of 30 nm. Conclusion: The study highlights the effectiveness of polyaniline over pentacene as nano-channel length OFET due to the boosted conductivity of polyaniline concerning pentacene.

Engineering of Graphitic Carbon Nitride (g-C3N4) Based Photocatalysts for Atmospheric Protection: Modification Strategies, Recent Progress, and Application Challenges.

Graphitic carbon nitride (g-C3N4) is a prominent photocatalyst that has attracted substantial interest in the field of photocatalytic environmental remediation due to the low cost of fabrication, robust chemical structure, adaptable and tunable energy bandgaps, superior photoelectrochemical properties, cost-effective feedstocks, and distinctive framework. Nonetheless, the practical application of bulk g-C3N4 in the photocatalysis field is limited by the fast recombination of photogenerated e--h+ pairs, insufficient surface-active sites, and restricted redox capacity. Consequently, a great deal of research has been devoted to solving these scientific challenges for large-scale applications. This review concisely presents the latest advancements in g-C3N4-based photocatalyst modification strategies, and offers a comprehensive analysis of the benefits and preparation techniques for each strategy. It aims to articulate the complex relationship between theory, microstructure, and activities of g-C3N4-based photocatalysts for atmospheric protection. Finally, both the challenges and opportunities for the development of g-C3N4-based photocatalysts are highlighted. It is highly believed that this special review will provide new insight into the synthesis, modification, and broadening of g-C3N4-based photocatalysts for atmospheric protection.

First principles investigation of elastic, electronic and thermoelectric properties of lead-free Cs–X–I (X = Pb, Gd, Nd, Y) perovskites

Abstract Perovskites have become the center of recent research for their possible application in perovskite solar cells, owing to their desirable optical and electronic properties, flexibility, tunability, and low–cost fabrication. Most of the perovskites are however made of lead, which is a highly poisonous element. It is therefore necessary to seek alternative perovskites for this application that are less toxic. This study investigated the elastic, electronic, and thermoelectric properties of Cs–X–I (X = Pb, Gd, Nd, and Y) as possible replacements to the leaded CsPbI3 due to their less toxic nature. The density functional theory was utilized in the computations, with quantum espresso and BoltzTrap packages. The results showed that all the materials were structurally stable. The computed mechanical properties also showed that all the other materials had better elastic constants compared to those of CsPbI3. CsPbI3 was observed to exhibit the lowest band gap, unlike the others. Moreover, the other materials possessed higher elastic constants, electrical conductivities, and lowest thermal conductivities, which are highly needed in the perovskite solar cells. However, an experimental treatment needs to be done on the studied structures in order to confirm the properties obtained in this work.

Laser-induced graphene gas sensors for environmental monitoring.

Artemesia tridentata is a foundational plant taxon in western North America and an important medicinal plant threatened by climate change. Low-cost fabrication of sensors is critical for developing large-area sensor networks for understanding and monitoring a range of environmental conditions. However, the availability of materials and manufacturing processes is still in the early stages, limiting the capacity to develop cost-effective sensors at a large scale. In this study, we demonstrate the fabrication of low-cost flexible sensors using laser-induced graphene (LIG); a graphitic material synthesized using a 450-nm wavelength bench top laser patterned onto polyimide substrates. We demonstrate the effect of the intensity and focus of the incident beam on the morphology and electrical properties of the synthesized material. Raman analyses of the synthesized LIG show a defect-rich graphene with a crystallite size in the tens of nanometers. This shows that the high level of disorder within the LIG structure, along with the porous nature of the material provide a good surface for gas adsorption. The initial characterization of the material has shown an analyte response represented by a change in resistance of up to 5% in the presence of volatile organic compounds (VOCs) that are emitted and detected by Artemisia species. Bend testing up to 100 cycles provides evidence that these sensors will remain resilient when deployed across the landscapes to assess VOC signaling in plant communities. The versatile low-cost laser writing technique highlights the promise of low-cost and scalable fabrication of LIG sensors for gas sensor monitoring.

Shadow effect in dual‐source thermally evaporated perovskite patterns

AbstractPerovskite light‐emitting diodes (PeLEDs) have recently emerged as a potential next‐generation display technology due to their wide color gamut, high external quantum efficiency (EQE), and low fabrication cost. The thermal evaporation process with no solvent involvement and offers low substrate selectivity and high compatibility with production lines has attracted significant academic interest. However, in thermal evaporation processes, the shadow effect greatly affects the deposition size and positioning accuracy of the patterns, consequently impacting the effective device area and process repeatability of PeLEDs. In this study, we calculated the shadow distance during the dual‐source thermal evaporation and analyzed the issues of misalignment and size deviation caused by shadow effects. Based on the calculation of shadow distance, we increased the substrate height from 33 to 38 cm to enhance the deposition angle. This adjustment led to an improvement in the characteristic parameter W1/Wdot from 0.178 to 0.365 during perovskite deposition. As a result, we successfully obtained a high‐resolution perovskite array with uniform morphology and photofluorescence (PL) emission at 600 pixels per inch (ppi). This demonstrated the reliable calculation and analysis of shadow distance, which is effective for fine deposition of high‐resolution perovskite patterns and PeLEDs.

Cellulose acetate-decorated and siloxane-modified hydrophobic melamine foam with excellent selectivity and durability for efficient oil/water separation

The construction of hydrophobic porous adsorption materials, which are cost-effective, green, stable, and efficient, are urgently demanded for the large-scale and effective oily wastewater treatment. Herein, a facile and low-cost two-step fabrication strategy of hydrophobic melamine foam (MF) was demonstrated, including cellulose acetate (CA) decoration and siloxane modification. Cellulose acetate initially assembled on the skeleton of MF with the aid of hydrogen bond formation between the hydroxyl groups of CA and imimo groups of MF. At an optimal concentration of CA, the as-prepared composite foam (CA/MF) exhibited good hydrophobicity. To further improve the oil/water selectivity, the above foam was enhanced by chemical vapor deposition (CVD) of methyltrimethoxysilane (MTMS). The successful silicification reaction between CA/MF and MTMS decreased the surface energy and improved the surface topological structure, leading to excellent hydrophobicity (water contact angle of 147.4°) and superoliophilicty. Such hydrophobized cellulose acetate/melamine foam (H-CA/MF) presented low density, favorable porosity (97.78%), and distinguished pore volume (88.66 mL/g), leading to a high oil adsorption capacity of up to 56.6 g/g. Due to the excellent mechanical elasticity of H-CA/MF, the oil absorption and recovery can be achieved easily by a simple manual adsorption-squeezing method and lab-made pump-assisted separation device with satisfactory recyclability. Moreover, H-CA/MF displayed marvelous stability and environmental adaptability in different harsh environment, further enlarging its practical application scenarios. Along with the green and cost-effective preparation process, the present study provides a facile strategy to fabricate hydrophobized melamine-based foam, which is of great significance for scalable and efficient oil/water separation.

Evaluation of Modified Conventional Still Distiller Using Coupled External Passive Condenser: An Experimental Study

Solar radiation plays an important part in the desalination of saline water owing to its abundance in areas with potable water shortage and it also occupies a paramount place in green energy generation due to its simplicity of application. Still distiller is viewed by researchers as a suitable source of potable water because of low cost of fabrication, easy operation and zero emission technology. Studies by researchers are geared towards exploring new models to improve the productivity of solar stills and enhance its production rate is ongoing. The main aspiration of this work is to experiment the consequence of introducing a passive condenser to a modified conventional solar still to enhance its productivity yield. It was observed that the modified passive still distiller coupled with the external condenser gave about 11.85% higher production yield in comparison with the modified conventional still distiller. Daily and accumulated distillate yield for the still distillers have been studied and analyzed. The result of the findings revealed that sawdust padding around the still distillers is recommended to maximize productivity leading to efficient water distillation in regions where that require still distiller usage. This recommendation has been seen to produce the desired result in accessing to potable water within areas where water scarcity prevails. This is suggested to contribute effectively bearing the cost ineffective water desalination technique.

Low-cost fabrication of digital light processing 3D printed conical microneedles for biomedical applications

The 3D printing of microneedles has become an emerging area of research focus due to its ability to rapidly create microneedle arrays with parametrically variable geometry and composition. Through direct fabrication or via replica molding, 3D printed microneedles can facilitate iterative array assessment and act as a screening tool to quickly establish optimal parameters for tissue insertion and capacity for biomarker monitoring or drug release. However, the widespread adoption of 3D printing by microneedle array researcher group faces multiple barriers: (1) Investment in 3D printing systems that are traditionally associated with high-resolution pose a significant financial cost, (2) Current high-resolution printing methods are often slow and not conducive to rapid manufacturing, (3) Material selection can be limited in some ‘proprietary’ 3D printing systems (e.g. CLIP, SLA, or 2PP), (4) Given the multidisciplinary nature of the microneedle-field, researchers may not have the expertise to optimize printing parameters for a given material or printer. This work explores how ultra-low-cost digital light processing (DLP) printers can rapidly produce functional microneedle arrays for a variety of purposes, whether direct print, master mold production, or creation of coated microneedles, at a fraction of the cost of currently used systems. Further, this work highlights that high quality microneedle arrays can be created using DLP printing methods with reliability exceeding 98 %, tip radii on the order of 30 µm, and with appropriate parameter input optimization, high quality microneedle arrays can be fabricated that express desirable characteristics for multiple forms of solid microneedle array production.

Quantitative characterization of local deformation-fracture behavior in ferrite-martensite dual-phase steels with different martensite distributions

Low-carbon dual-phase (DP) steels, composed of a soft ferrite phase and a hard martensite phase, are known as promising advanced high-strength steels (AHSSs) due to their high strength and good ductility at low fabrication cost. However, the deformation behavior of DP steels is still not fully understood because of their complex mixed-phase distribution and mechanical interactions between two phases during deformation. The present study quantitatively investigated the effect of martensite distribution on mechanical properties and local deformation-fracture behavior, using the digital image correlation (DIC) technique. Two types of DP structures were prepared: one with a chained martensite distribution (chained DP) and one with an isolated martensite distribution (isolated DP). The chained DP specimen exhibited a superior tensile property, achieving both high strength and large ductility compared to the isolated DP specimen. DIC strain analysis revealed that the chained DP structure showed relatively homogeneous deformation due to the greater contribution of martensite to plastic deformation. In contrast, the isolated DP specimen experienced significant strain localization in the soft ferrite grains. Despite high global strains, non-plastically deformed zones were observed in the central regions of large, isolated martensite particles. Notable differences in micro-void evolution were also observed between the two specimens. The chained DP specimen had a large number of randomly distributed micro-voids, ranging from 0.5 μm to 2 μm in size. In contrast, the isolated DP specimen contained fewer micro-voids, with some aligned at an angle of ∼65° to the tensile direction, potentially leading to early tensile fracture.

MnO2 nanowires modified reduced graphene oxide thick film cathode for aqueous zinc-ion prismatic battery

Aqueous zinc-ion batteries are an excellent alternative to lithium-ion batteries that can meet the energy requirements while also being safe and eco-friendly. However, developing a suitable cathode material with good energy density and high-rate capability is challenging. In this study, we developed an aqueous zinc-ion battery with a high surface area MnO2 nanowires modified reduced graphene oxide nanocomposite screen printed interdigitated array electrodes and a distinctive aqueous electrolyte comprising 1 M each of ZnSO4 and Na2SO4, 0.1 M MnSO4, and 0.8 mM sodium dodecyl sulfate. The charge-discharge curves reveal that the cathode material exhibits a high reversible storage capacity of 164 mAh g−1 at a current density of 50 mA g−1. The battery retained 99.59% of its Coulombic efficiency after 300 cycles when cycled at a high current rate of 300 mA g−1. The prismatic battery realized exhibited a calculated energy density of 505.5 Wh kg−1 which is higher than previously reported works. On account of the large energy density and high rate capability coupled with non-toxic components, low cost and facile fabrication method, the Zn||MnO2/rGO battery shows good promise for energy storage application.

Femto-Laser Processed Metasurface With Fano Response: Applications to a High Performance Refractometric Sensor

The practical development of compact modern nanophotonic devices relies on the availability of fast and low-cost fabrication techniques applicable to a wide variety of materials and designs. We have engraved a split grating geometry on stainless steel using femtosecond laser processing. This structure serves as a template to fabricate efficient plasmonic sensors, where a thick gold layer is grown conformally on it. The scanning electron microscope (SEM) images confirm the generation of the split laser-induced periodic spatial structures. The optical reflectance of our sensors shows two dips corresponding to the excitation of surface plasmon resonances (SPRs) at two different wavelengths. Furthermore, the asymmetric shape of these spectral responses reveals a strong and narrow Fano resonance. Our computational electromagnetism models accurately reproduce the reflectivity of the fabricated structure. The spectral responses of both the simulated and fabricated structures are fitted to the Fano model that coherently combines the narrow SPRs with the broad continuum background caused by diffraction. The parameters extracted from the fitting, such as the resonance wavelengths and line widths, are used to evaluate the performance of our device as a refractometric sensor for liquids. The maximum sensitivity and figure of merit are 880 nm/RIU and 80 RIU−1, respectively. Besides the compact design of our sensing device, its performance exceeds the theoretical maximum sensitivity of a classical Kretschmann setup.

Challenges and opportunities in high efficiency scalable and stable perovskite solar cells

Perovskite solar cells (PSCs) are the fastest-growing photovoltaic (PV) technology and hold great promise for the photovoltaic industry due to their low-cost fabrication and excellent efficiency. To achieve commercial readiness level, the most important factor would be yield beyond 95% at the PSC module levels. The current essential requirements for PSCs are reproducibility of high efficiency devices, scalability, and stability. The reported certified high efficiency (24–26%) results are based on the use of FAPbI3 perovskites with a bandgap of Eg≈ 1.5 eV, and the typical device's active area ranges from ≈ 0.1 cm2 to a maximum of 1 cm2. However, relatively higher bandgap PSCs are essential, especially in tandem solar cell applications. Hence, optimization of higher bandgap PSCs is a necessity. As the bandgap of the perovskites increases, the efficiency goes down due to reduced JSC and increased VOC loss. Therefore, understanding the loss mechanism and corresponding solutions need to be developed. Scaling up the device's active area without compromising the fill factor and, hence, efficiency is non-trivial. So, understanding the loss mechanism in large area devices is crucial. The stability analysis reported in the literature is inconsistent, preventing data comparison and identifying various degradation factors or failure mechanisms. Moreover, how the accelerated tests would be useful in predicting the real lifetime of the solar cells is yet to be developed. So, understanding the knowledge and the technological gaps between laboratory and industry-scale production is crucial for further development. Therefore, in this review article, we discuss the challenges and opportunities for scalable and stable high efficiency PSCs.

Low cost fabrication of continuous flow optofluidic microreactor for efficient dye degradation using graphene QDs@MOF (Ti) photocatalyst

The optofluidic microreactor, a convergence of optics and microfluidics, offers advanced functionalities that can be pivotal in the rapid assessment of nanocatalysts for tackling environmental contamination issues. This article presents an efficient approach for degrading Methylene blue (MB) dye, commonly used in the textile industry, within a cost-effective polydimethylsiloxane (PDMS) based continuous flow optofluidic microreactor. This microreactor combines graphene quantum dots (QDs) and NH2-MIL-125 (MOF(Ti)) as a highly effective photocatalyst coating within its microchannels. By directly incorporating graphene QDs@MOF(Ti) into the microchannels, the photocatalytic medium is brought into close proximity with the flowing MB dye solutions, thereby reducing the necessary interaction time and enhancing purification efficiency. Furthermore, the findings demonstrate an impressive degradation efficiency of ∼99% for MB dye at a flow rate of 50 μL min−1 under visible light irradiation, achieved in a single pass. Additionally, the microfluidic reactor exhibits prolonged stability of the photocatalyst, enabling its reuse without significant efficiency loss. In addition, a comparative analysis highlights the advantages of microreactor-based photocatalysis over traditional methods. These advancements in the features of the graphene QDs@MOF(Ti) nanocomposite substantiate their demonstrated superiority in degradation efficiency.

Optical and Amplified Spontaneous Emission Properties of 4H-Pyran-4-Ylidene-2-Cyanoacetate Fragment Containing 2-Cyanoacetic Acid Derivative in PVK, PSU, or PS Matrix

Organic solid-state lasers are highly promising devices known for their low-cost fabrication processes and compact sizes and the tunability of their emission spectrum. These lasers are in high demand across various industries including biomedicine, sensors, communications, spectroscopy, and military applications. A key requirement for light-emitting materials used in a light-amplifying medium is a low threshold value of the excitation energy of the amplified spontaneous emission (ASE). A newly synthesized non-symmetric red-light-emitting laser dye, Ethyl 2-(2-(4-(bis(2-(trityloxy)ethyl)amino)styryl)-6-tert butyl-4H-pyran-4-ylidene)-2-cyanoacetate (KTB), has shown great promise in meeting this requirement. KTB, with its attached bulky trityloxyethyl groups, has the ability to form amorphous thin films from a solution using a wet-casting method. Recent experiments have demonstrated that KTB exhibits a low ASE threshold value. This study focused on investigating the optical and amplified spontaneous emission properties of KTB in poly(N-vinylcarbazole) (PVK), polysulfone (PSU), and polystyrene (PS) matrices at various concentrations. The results showed that as the concentration of the dye increased, a redshift of the photoluminescence and ASE spectra occurred due to the solid-state solvation effect. The lowest ASE threshold value of 9 µJ/cm2 was achieved with a 20 wt% concentration of KTB in a PVK matrix, making it one of the lowest excitation threshold energies reported to date.

Numerical optimization of inorganic p-Sb2Se3/n-ZrS2 heterojunction solar cells: achieving high efficiency through SCAPS-1D simulation

p-Sb2Se3 and n-ZrS2 materials show strong potential for cost-effective photovoltaic applications. This study presents a detailed numerical analysis of p-Sb2Se3/n-ZrS2 heterojunction solar cells using SCAPS-1D, focusing on how key parameters such as layer thickness, doping density, and bandgap have affected device performance. Critical photovoltaic metrics, such as built-in voltage (Vbi), carrier lifetime, depletion width (Wd), recombination rates, and photogenerated current, were examined. Our findings demonstrate that optimizing the p-Sb2Se3 absorber layer with a 1.0 eV bandgap, 5000 nm thickness, and doping density of 1020 cm−3 leads to a maximum efficiency of 32.14%, with a fill factor (FF) of 84.57%, short-circuit current density (Jsc) of 47.61 mA cm−2, and open-circuit voltage (Voc) of 0.792 V. For the ZrS2 buffer layer, the best performance was achieved with a 1.2 eV bandgap, 200 nm thickness, and doping density below 1 × 1020 cm−3. These optimized parameters significantly enhanced carrier separation and minimized recombination losses, leading to improved power conversion efficiency. In addition to theoretical optimization, this study emphasizes the practical potential of these materials for real-world applications. The combination of Sb2Se3 and ZrS2 offers a low-cost fabrication process suitable for scalable commercial solar cell production while maintaining high efficiency. These results underscore the viability of p-Sb2Se3/n-ZrS2 heterojunctions as promising candidates for next-generation clean energy solutions.

Unlocking the efficiency potential of all-perovskite tandem solar cells: Insights from photoelectric coupling simulations

All-perovskite tandem solar cells (TSCs) have garnered widespread attention due to their high-efficiency potential and low-cost fabrication processes. However, a significant efficiency gap remains between all-perovskite TSCs (30.1%) and their Shockley-Queisser limit (∼44%), primarily due to a lack of comprehensive understanding of the working mechanisms and design principles for TSCs. Here, we develop rigorous photoelectric coupling simulation models and systematically explore the device physics and working mechanisms of all-perovskite TSCs. Through in-depth simulations, we find that: 1) TSC performance is more sensitive to the interface defects in current-limited sub-cells, while bulk defects in both wide-bandgap and narrow-bandgap perovskites are crucial in limiting TSC performance, regardless of current-matching conditions. 2) The interface defects of perovskite/functional layers (FLs) near intermediate recombination layers (IRLs) have a substantial effect on TSC efficiency, which, however, can be mitigated by a double-layer FL design. 3) The work function of the IRL and the energy levels of adjacent FLs should be well-controlled to balance carrier transport barriers at FL/perovskite and FL/IRL interfaces. Based on these principles, we propose a detailed roadmap to enhance the efficiency of all-perovskite TSCs to 34.15% through collaborative optimization strategies. This study provides valuable guidance for designing high-efficiency all-perovskite TSCs.