Low-density Polyethylene Matrix Research Articles

Obtaining and Characterizing New Types of Materials Based on Low-Density Polyethylene and Thermoplastic Starch

Significant interest is devoted to the development of new polymer blends by using concepts of the circular economy. Such materials have predetermined properties, are easy to recycle, ecological, and have a low carbon footprint. This research presents obtaining and characterization of polymer blends based on low-density polyethylene (LDPE) and thermoplastic starch (TPS). In the first stage, TPS was obtained through the gelatinization process, and, in the second stage, mixtures of LDPE and TPS were obtained through a melt mixing process at 150 °C for 7 min. The physical–mechanical characteristics of the samples, like hardness, elongation at break, rebound resilience, and tensile strength, were determined. The sample containing maleic anhydride grafted low-density polyethylene (LDPE-g-MA) as a compatibilizer shows improvements in elongation at break and tensile strength (by 6.59% and 40.47%, respectively) compared to the test sample. The FTIR microscopy maps show that samples containing LDPE-g-MA are more homogeneous. The SEM micrographs indicate that TPS-s is homogeneously dispersed as droplets in the LDPE matrix. From the thermal analysis, it was observed that both the degree of crystallinity and the mass loss at high temperature are influenced by the composition of the samples. The melt flow index has adequate values, indicating good processability of the samples by specific methods (such as extrusion or injection).

Enhancing the Tribological Properties of Low-Density Polyethylene Using Hard Carbon Microfillers.

The application of low-density polyethylene (LDPE) has been confined to packaging applications due to its inadequate mechanical and tribological characteristics. We propose enhancing LDPE by integrating hard carbon spheres (CSs) to improve its strength, frictional characteristics, and wear resistance. LDPE/CS composites were created by blending LDPE with varying CS amounts (0.5-8 wt.%). Analysis using scanning electron microscopy and Raman spectroscopy confirmed CS presence in the LDPE matrix, with X-ray diffraction showing no microstructural changes post-blending. Thermal characterization exhibited notable improvements in thermal stability (~4%) and crystallinity (~7%). Mechanical properties such as hardness and Young's modulus were improved by up to 4% and 24%, respectively. Tribological studies on different composite samples with varying surface roughness under various load and speed conditions revealed the critical role of surface roughness in reducing friction by decreasing real contact area and adhesive interactions between asperities. Increased load and speed amplified shear stress on asperities, possibly leading to deformation and failure. Notably, integrating CSs into LDPE, starting at 1 wt.%, effectively reduced friction and wear. The composite with the highest loading (8 wt.%) displayed the most significant tribological enhancement, achieving a remarkable 75% friction reduction and a substantial 78% wear reduction.

Development and study of lightweight recycled composite materials based on linear low-density polyethylene and W for radiation application

Composite materials based on a polymer matrix of linear low-density polyethylene (LLDPE) and W were produced by thermal pressing. The content of W in the samples varied from 0 to 70 %. The recycling properties of LLDPE are demonstrated in this study, which significantly helped to reduce the defects. The microstructure of the composites consists of well-defined W grains covered by elastic LLDPE fibers. A homogeneous distribution of tungsten in the polymer matrix was observed for sample W70. The EDX analysis showed the presence of tungsten and carbon (from the polymer component). The XRD analysis confirms the increase in W content in the samples. The FTIR spectra of the composites showed an increase in the content of terminal methyl groups, a decrease in the molecular weight, and a decrease in the degree of crystallinity of the polyethylene matrix with an increase in the W content in the composite. The sample with 70 % W content has the highest effective density (2.61 g/cm3). The sample relative density ranges from 93.3 to 97.7 %. The porosity of LLDPE-W composites does not exceed 7 %. Gamma radiation shielding efficiency parameters such as LAC, HVL, and MFP were calculated using Phy-X/PSD. The radiation source was Co60, with an emission range of 0.8–2.5 MeV. As the gamma energy increases, it is observed that the values of all the parameters deteriorate. However, the sample with a maximum W content of 70 % has the best values of LAC, HVL, and MFP among the other samples.

Flexible, lightweight, high strength and high efficiently hierarchical Gd2O3/PE composites based on the UHMWPE fibers with self-reinforcing strategy for thermal neutron shielding

To tackle the challenge for materials in the fields such as deep space exploration with flexibility, light weight, high strength, and highly efficient neutron shielding properties, a novel organic-inorganic composites has been developed in this study. Based on ultrahigh molecular weight polyethylene (UHMWPE) fibers self-reinforcing linear low-density polyethylene (LLDPE) matrix method and hierarchical scattering and absorption strategy, a flexibly and light-weight multilayer structure has been designed with alternating gadolinium oxide (Gd2O3)/LLDPE layers and UHMWPE fiber layers by stacking hot-pressing to augment the mechanical properties and neutron shielding efficiency of the composites. Moreover, PE, including UHMWPE fibers and LLDPE matrix, and Gd2O3 has been utilized as neutron shielding element to enhance its neutron scattering and absorption capability via an abundance of hydrogen atoms and Gd element. The neutron shielding performance of the multilayer Gd2O3/UHMWPE/LLDPE composite, with a low density of ca. 1 g/cm3, has been verified by neutron shielding test and a simulation method of equivalent Gd areal density (EGdAD). As a result, an ca. 90.0% neutron shielding efficiency can be achieved with only 2 mm thickness of the composites (with 20 wt% Gd2O3), and an EGdAD value of 0.0489 g/cm3 is required to achieve 99% shielding efficiency. Moreover, the composites have a significant improvement in the tensile strength and modulus, with an average increase of 1000% (15.86 MPa–179.95 MPa) and 1238% (230.53 MPa–2787.55 MPa) compared to the Gd2O3/LLDPE composites, respectively. The comprehensive performance of our developed multilayer Gd2O3/UHMWPE/LLDPE composites is superior to previously reported results in the literatures. Therefore, it has great application prospect in the various fields like aerospace.

Electrical and Electro-Thermal Characteristics of (Carbon Black-Graphite)/LLDPE Composites with PTC Effect.

Electrical properties and electro-thermal behavior were studied in composites with carbon black (CB) or hybrid filler (CB and graphite) and a matrix of linear low-density polyethylene (LLDPE). LLDPE, a (co)polymer with low crystallinity but with high structural regularity, was less studied for Positive Temperature Coefficient (PTC) applications, but it would be of interest due to its higher flexibility as compared to HDPE. Structural characterization by scanning electron microscopy (SEM) confirmed a segregated structure resulted from preparation by solid state powder mixing followed by hot molding. Direct current (DC) conductivity measurements resulted in a percolation threshold of around 8% (w) for CB/LLDPE composites. Increased filler concentrations resulted in increased alternating current (AC) conductivity, electrical permittivity and loss factor. Resistivity-temperature curves indicate the dependence of the temperature at which the maximum of resistivity is reached (Tmax(R)) on the filler concentration, as well as a differentiation in the Tmax(R) from the crystalline transition temperatures determined by DSC. These results suggest that crystallinity is not the only determining factor of the PTC mechanism in this case. This behavior is different from similar high-crystallinity composites, and suggests a specific interaction between the conductive filler and the polymeric matrix. A strong dependence of the PTC effect on filler concentration and an optimal concentration range between 14 and 19% were also found. Graphite has a beneficial effect not only on conductivity, but also on PTC behavior. Temperature vs. time experiments, revealed good temperature self-regulation properties and current and voltage limitation, and irrespective of the applied voltage and composite type, the equilibrium superficial temperature did not exceed 80 °C, while the equilibrium current traversing the sample dropped from 22 mA at 35 V to 5 mA at 150 V, proving the limitation capacities of these materials. The concentration effects revealed in this work could open new perspectives for the compositional control of both the self-limiting and interrupting properties for various low-temperature applications.

Low-Density Polyethylene-Based Novel Active Packaging Film for Food Shelf-Life Extension via Thyme-Oil Control Release from SBA-15 Nanocarrier.

The use of natural raw substances for food preservation could provide a great contribution to food waste reduction, circular economy enhancement, and green process application widening. Recent studies indicated that the use of porous materials as adsorbents for natural essential oils provided nanohybrids with excellent antioxidant and antimicrobial properties. Following this trend in this work, a thymol oil (TEO) rich SBA-15 nanohybrid was prepared and characterized physiochemically with various techniques. This TEO@SBA-15 nanohybrid, along with the pure SBA-15, was extruded with low-density polyethylene (LDPE) to develop novel active packaging films. Results indicated that TEO loading was higher than other porous materials reported recently, and the addition of both pure SBA-15 and TEO@SBA-15 to the LDPE increased the water/oxygen barrier. The film with the higher thyme-oil@SBA-15 nanohybrid content exhibited a slower release kinetic. The antioxidant activity of the final films ignited after 48 h, was in the range of 60-70%, and was almost constant for 7 days. Finally, all tests indicated a sufficient improvement by the addition of thyme-oil@SBA-15 nanohybrids in the pure LDPE matrix and the concentration of wt. 10% of such nanocarriers provided the optimum final LDPE/10TEO@SBE-15 active packaging film. This material could be a potential future product for active packaging applications.

Impact of gamma irradiation on physico-chemical and electromagnetic interference shielding properties of Cu2O nanoparticles reinforced LDPE nanocomposite films

In the current work, cuprous oxide (Cu2O) nanoparticles coated with Tween 80 were successfully synthesized via the chemical reduction method. Nanocomposites composed of low-density polyethylene (LDPE) and different ratios of Cu2O nanoparticles were fabricated by the melt mixing process. 10% of ethyl vinyl acetate (EVA) as a compatibilizing agent was added to the molten LDPE matrix and the mixing process continued until homogenous nanocomposites were fabricated. To study the influence of ionizing radiation on the fabricated samples, the prepared species were exposed to 50 and 100 kGy of gamma rays. The synthesized Cu2O nanoparticles were investigated by transmission electron microscopy (TEM) and X-ray diffraction (XRD). XRD and TEM analysis illustrated the successful formation of spherical Cu2O nanoparticles with an average size of 16.8 nm. The as-prepared LDPE/Cu2O nanocomposites were characterized via different techniques such as mechanical, thermal, morphological, XRD, and FTIR. Electromagnetic interference shielding (EMI) of the different nanocomposite formulations was performed as a promising application for these materials in practical life. The electromagnetic shielding effectiveness (SE) of the produced samples was measured in the X-band of the radio frequency range from 8 to 12 GHz using the vector network analyzer (VNA) and a proper waveguide. All the samples were studied before and after gamma-ray irradiation under the same conditions of pressure and temperature. The shielding effectiveness increased significantly from 25 dB for unirradiated samples to 35 dB with samples irradiated with 100 kGy, which reflects 40% enhancement in the effectiveness of the shielding.

Reactive extrusion of caffeic acid functionalized ε-polylysine with low-density polyethylene as an antimicrobial and antioxidant film

In this work, a novel grafted film with both antimicrobial and antioxidant properties was developed. ε-polylysine (EPL) and caffeic acid (CA) were used as raw materials, and EPL-CA was synthesized by grafting CA onto EPL by the carbodiimide coupling method. Using dicumyl peroxide (DCP) as a radical initiator, EPL-CA was crosslinked with low-density polyethylene (LDPE) by reactive co-extrusion to produce grafted films with both antimicrobial and antioxidant properties. Compared with pure LDPE film, all graft films show antimicrobial and antioxidant properties. Specifically, when the EPL-CA concentration is >3%, the inhibition rates against Escherichia coli (>91%) and Staphylococcus aureus (>97%) significantly increase, and the DPPH free radical scavenging rate (>60%) also significantly increases. Compared with the control film, the grafted film exhibits increased tensile strength and decreased elongation at break. In addition, the migration levels of all graft films in food simulants are below the migration standards set by the European Union. Overall, immobilizing EPL-CA on the LDPE matrix improves antimicrobial, antioxidant, and mechanical properties. Among them, the film exhibits the best comprehensive performance when the EPL-CA content is 3%. Therefore, the development of antimicrobial and antioxidant active LDPE film is proposed. These results indicate that active packaging films can be prepared through reactive extrusion, a promising and industrializable technology, and have broad prospects in improving food safety and other aspects.

Impact of thermomechanical reprocessing on multilayer plastic packaging blend

Multilayer plastic packaging (MPP) has attracted extensive attention due to its functionality and inherent difficulty in reclamation. One primary concern is the performance of reprocessed MPP since it inherently consists of many dissimilar polymers. This study aims to assess the effect of multiple thermomechanical reprocessing cycles on the properties of a MPP blend. Low density polyethylene (LDPE)/maleic anhydride grafted linear LDPE (LLDPE-g-MA)/ethylene vinyl alcohol (EVOH) blend was manufactured and subjected to thermomechanical reprocessing, including thermal compounding, grinding, and injection molding for six cycles to characterize the impact of thermomechanical reprocessing on the blend's mechanical, morphological, thermal, and rheological properties. The tensile strength and modulus of the reprocessed blend remained consistent throughout six cycles. A pronounced decline in elongation at break was observed after four cycles of reprocessing. Toughness, as represented by the essential work of fracture, increased steadily up to three cycles of processing, followed by a decline in the following reprocessing cycles. The main property change is possibly caused by the gelling of the EVOH in the reprocessed blend, as demonstrated by larger EVOH agglomerates in the LDPE matrix. Differential scanning calorimetry results indicated that the degree of crystallization of the EVOH phase changed with increasing reprocessing cycles, suggesting EVOH degradation. Rheological behavior in the linear viscoelastic region indicated enhanced interfacial interaction between LDPE and EVOH due to the cross-linking of LLDPE-g-MA and rigid EVOH in the early reprocessing stages. After four cycles of reprocessing, decreases in storage and loss moduli were observed, indicating the possibility of phase separation caused by gelling of EVOH. Using polymer blending to reclaim LDPE-based EVOH multilayer is promising for up to four cycles of reprocessing as shown by mechanical, thermal, and rheological behaviors.

Polymer Composites of Low-Density Polyethylene (LDPE) with Elongated Hematite (α-Fe2O3) Particles of Different Shapes

Due to the intensive search for new types of advanced polymer materials for targeted applications, this work offers insight into the properties of low-density polyethylene/hematite composites. The specific feature of this study lies in the use of elongated hematite particles of different shapes. Uniform ellipsoid-, peanut- and rod-shaped hematite particles were hydrothermally synthesized and incorporated into the polymer matrix of low-density polyethylene (LDPE). LDPE/hematite composites are prepared by melt mixing. Hematite particles are characterized by scanning electron microscopy (SEM) and powder X-ray diffraction (PXRD). The pure LDPE polymer and LDPE/hematite composites were studied by FT-IR and UV-Vis-NIR spectroscopy and by thermogravimetric analysis (TGA). The determination of the mechanical and barrier properties was also carried out. The obtained results indicate the influence of the elongated particles on the improvement of LDPE properties. An increase in thermal stability and UV-absorption was observed as well as the improvement of mechanical and barrier properties. The improvement of the composites’ properties in comparison to the pure LDPE is especially visible in the composites prepared with low content of hematite (0.25%). LDPE/hematite composites have promising characteristics for application as packaging materials with enhanced mechanical, thermal and barrier properties as well as UV-protective materials.

Active Low-Density Polyethylene-Based Films by Incorporating α-Tocopherol in the Free State and Loaded in PLA Nanoparticles: A Comparative Study

In this work, alpha-tocopherol (α-TOC) was encapsulated in poly(lactic acid) nanoparticles (PLA NPs) and added to low-density polyethylene (LDPE) films with the aim of producing an active film for food packaging applications. PLA NPs loaded with α-TOC were produced through nanoprecipitation and dried using two methods (freeze-dryer and oven). LDPE-based films with final polymeric matrix concentrations of 10 and 20 g/kg were then produced through blow extrusion. The results showed that LDPE-based films loaded with α-TOC can be produced using blow extrusion, and a good distribution of PLA NPs can be obtained within the LDPE matrix as observed using scanning electron microscopy (SEM). The mechanical properties were affected by the incorporation of α-TOC and PLA NPs loaded with α-TOC, with the observation of a decrease in tensile strength and Young’s Modulus values and an increase in elongation at break. Regarding water vapor permeability, the films showed a reduction in the values with the addition of α-TOC and PLA NPs loaded with α-TOC compared to the LDPE film (control). Films with α-TOC in the free state and loaded in PLA NPs showed antioxidant activity, but their behavior was affected by the encapsulation process.

Numerical simulation of fiber orientation kinetics and rheology of fiber-filled polymers in uniaxial extension

During processing of fiber composites, the fiber-induced stresses influence the local flow fields, which, in turn, influence the stress distribution and the fiber orientation. Therefore, it is crucial to be able to predict the rheology of fiber-filled polymer composites. In this study, we investigate the fiber orientation kinetics and rheological properties of fiber composites in uniaxial extensional flow by comparing direct numerical finite element simulations to experimental results from our previous study [Egelmeers et al., “In-situ experimental investigation of fiber orientation kinetics during uniaxial extensional flow of polymer composites,” J. Rheol. 68, 171–185 (2023)]. In the simulations, fiber–fiber interactions only occur hydrodynamically and lubrication stresses are fully resolved by using adaptive meshing. We employed a 7-mode and a 5-mode viscoelastic Giesekus material model to describe the behavior of, respectively, a strain hardening low-density polyethylene (LDPE) matrix and a non-strain hardening linear LDPE matrix, and investigated the influence of the Weissenberg number, strain hardening, and fiber volume fraction on the fiber orientation kinetics. We found that none of these parameters influence the fiber orientation kinetics, which agrees with our experimental data. The transient uniaxial extensional viscosity of a fiber-filled polymer suspension is investigated by comparing finite element simulations to a constitutive model proposed by Hinch and Leal [“Time-dependent shear flows of a suspension of particles with weak Brownian rotations,” J. Fluid Mech. 57(4), 753–767 (1973)] and to experimental results obtained in our previous study [Egelmeers et al., “In-situ experimental investigation of fiber orientation kinetics during uniaxial extensional flow of polymer composites,” J. Rheol. 68, 171–185 (2023)]. The simulations describe the experimental data well. Moreover, high agreement is found for the transient viscosity as a function of fiber orientation between the model and the simulations. At high strains for high fiber volume fractions, however, the simulations show additional strain hardening, which we attribute to local changes in microstructure.

Montmorillonite Exfoliation in LLDPE and Factors Affecting Its Orientation: From Monolayer to Multi-Nano-Layer Polymer Films.

The motivations of the present work are to investigate the exfoliation of montmorillonite within a linear low-density polyethylene matrix and to control its orientation during the cast extrusion process. The first part is focused on the exfoliation of the montmorillonite through the melt extrusion process. The accuracy and relevance of each method used to determine the exfoliation state of montmorillonite have been examined, thanks to X-ray diffraction, transmission electronic microscopy, and rheology. All these methods have presented limitations, but the combination of all leads to a better estimation of the exfoliation state. Finally, the orientation of the montmorillonite is quantified systematically by X-ray texture analysis and correlated with process parameters to discern which one is affecting their orientation. The results have demonstrated an enhancement of the "in-plane" orientation of the montmorillonite with the exfoliation, especially at high concentration and when combined with cast extrusion. Finally, in the multi-nano-layer polymer film configuration, the reduction of the individual layers 29 nm thickness leads to some orientation improvements. However, these improvements are almost at the same level as the concentration effect in a monolayer system. This work gives an overview of all the parameters needed to achieve a significant organo-modified montmorillonite "in-plane" orientation.

Characterization of migration behavior of organic electric-field regulator in polyethylene composite based on the synchronous spectra of space charge and polarization current

Organic electric-field regulator has the ability to suppress the space charge accumulation in the composite due to its electric-field and filler-content enhanced conductivity. Moreover, it can also migrate towards the high electric field region under the electric field gradient force, which further homogenizes the non-uniform electric field distribution. To characterize the migration behavior of the organic electric-field regulator in the composite under electric field, a distributed equivalent circuit model is firstly introduced, and it is solved to obtain the space-time distribution of conductivity in composite based on the synchronous spectra of space charge and polarization current. Combining the mathematical relationship between the direct current (DC) conductivity and electric field as well as regulator content, the space-time distribution of organic electric-field regulator in the composite is then settled. The allyloxy polyethylene glycol (APEG) is used as an example organic electric-field regulator and is filled into low-density polyethylene (LDPE) matrix to prepare composites. The DC conductivity and the synchronous spectra of space charge and polarization current are measured, respectively. The composites show noticeable electric-field and regulator-content enhanced conductivities. The space charge distribution shows that the APEG is capable of suppressing the space charge and homogenizing the electric field distribution compared with pure LDPE. The space-time distribution of regulator content in the 0.5 wt% composite is determined by the proposed method, and the regulator content near the electrodes is much higher than in the bulk, which is consistent with the infrared microscope images. The higher filler content means a higher DC conductivity, which lowers the high electric field near the electrodes and contributes to more uniform electric field distribution in the composite. The proposed method experimentally characterizes the migration behavior of the organic electric-field regulator in the polymer composite for the first time, and provides an effective way to study the migration mechanism of organic molecules (e.g. organic electric-field regulator) in the polymer composite.

Ecofriendly Biochar as a Low-Cost Solid Lubricating Filler for LDPE Sustainable Biocomposites: Thermal, Mechanical, and Tribological Characterization

The potential of ecofriendly biochar, a carbon-rich byproduct of biomass pyrolysis, as a low-cost solid lubricating filler for low-density polyethylene (LDPE) sustainable biocomposites is investigated in this work. Tensile strength, hardness, thermogravimetric analysis (TGA), melting flow index (MFI), tensile test, flexural test, and frictional tests were used to characterize the biocomposites’ mechanical, thermal, and tribological properties. Energy-dispersive X-ray spectroscopy (EDS) was used to assess the chemical composition of the biochar, while field-emission scanning electron microscopy (FESEM) was used to capture the biochar morphology. The results showed that the incorporation of biochar in LDPE matrix increased the mechanical characteristics of the biocomposites and resulted in a significant increase in tensile strength, flexural strength, and hardness. More specifically, the LDPE+10 wt% composite outperformed the pure LDPE matrix by 1.9% in tensile strength and 47% in flexural strength. Furthermore, integrating biochar into LDPE composites enhances thermal stability, lowers the melt flow index (MFI), and boosts the hardness by 24.3% for the composite with 10% biochar content. Furthermore, biochar improves wear resistance and durability, with the LDPE10 composite exhibiting a friction coefficient that is 56.3% lower than pure LDPE. These findings indicate that biochar is a viable, cost-effective, and environmentally friendly filler for improving the performance of LDPE-based biocomposites for many varieties of applications.

Influence of a biodegradable contaminant on the mechanical recycling of a low‐density polyethylene sample

AbstractMechanical recycling of oil‐derived polymers is certainly our best option to reduce pollution, save raw materials, and protect ourselves and the environment from the adverse effects of waste disposal. However, the presence of contaminants, including other types of plastics, that are mixed in during the recycling collection process or during the mechanical waste sorting stage could adversely affect the quality of the recycled product, leading to the recycling of a poor‐quality secondary material. In this work, the influence of a biodegradable contaminant on the mechanical recycling of a low‐density polyethylene (LDPE) sample was investigated by rheological (shear and non‐isothermal elongation) and mechanical analyses. The results showed that 2% of the contaminant is able to influence the rheological, shear, and isothermal elongation properties of recycled LDPE, while the results of the mechanical tests showed that after one extrusion cycle, the main tensile properties were not significantly affected by the presence of the contaminant, but after only two cycles of extrusions, some significant reduction in the final properties began to appear. In short, the presence of 2% of a biodegradable co‐polyester in a LDPE matrix gives rise to a more pronounced decay of the rheological and mechanical properties, but, after two extrusion steps, both rheological and mechanical properties seem still useful for the production of film.Highlights To what extent the contaminant affects the quality and usability of the recycled LDPE; The effects of contamination on the LDPE sample during the recycling process; Reduction in properties, compromising product quality; Compromised product quality after only two additional processing steps; Important implications for the recycling industry.

Replacing Harmful Flame Retardants with Biodegradable Starch-Based Materials in Polyethylene Formulations.

The addition of toxic flame retardants to commercially available polymers is often required for safety reasons due to the high flammability of these materials. In this work, the preparation and incorporation of efficient biodegradable starch-based flame retardants into a low-density polyethylene (LDPE) matrix was investigated. Thermoplastic starch was first obtained by plasticizing starch with glycerol/water or glycerol/water/choline phytate to obtain TPS-G and TPS-G-CPA, respectively. Various LDPE/TPS blends were prepared by means of melt blending using polyethylene graft maleic anhydride as a compatibilizer and by varying the content of TPS and a halogenated commercial flame retardant. By replacing 38% and 76% of the harmful commercial flame retardant with safe TPS-G-CPA and TPS-G, respectively, blends with promising fire behavior were obtained, while the limiting oxygen index (LOI ≈ 28%) remained the same. The presence of choline phytate improved both the charring ability and fire retardancy of starch and resulted in a 43% reduction in fire growth index compared to the blend with commercial flame retardant only, as confirmed by means of cone calorimetry. Standard UL 94 vertical tests showed that blends containing TPS exhibited dripping behavior (rated V2), while those with commercial flame retardant were rated V0. Overall, this work demonstrates the potential of starch as a natural flame retardant that could reduce the cost and increase the safety of polymer-based materials.

Improvement of Age-Resistance of LDPE-Based Nanocomposite Films by Addition of a Modified Layered Double Hydroxide with an Anionic UV Screener

In this study, we prepared plastic films composed of modified layered double hydroxides (LDHs), which were incorporated into a low-density polyethylene (LDPE) matrix. The sunscreen additive sulfonic phenylbenzimidazole acid sodium salt was incorporated as counter-anion in the interlayer of a nanoclay by means of ion-exchange reactions to improve thermal and optical properties. The modified LDHs were characterized using FT-IR, XRF, TGA, and XRD techniques. Cast extrusion was employed to obtain the nanocomposites with the new LDH incorporated into LDPE. The mechanical, rheological, and optical properties of the films were assessed, and the influence of a non-ionic surfactant was also evaluated. In addition, accelerated ageing tests were carried out to evaluate the influence of UV light on the mechanical and optical properties of the films.

Enhancing the Tribo-Mechanical Performance of LDPE Nanocomposites Utilizing Low Loading Fraction Al2O3/SiC Hybrid Nanostructured Oxide Fillers

This research work highlights the tribomechanical investigations of using a low loading fraction of two ceramics combinations, Alumina (Al2O3) and Silicon Carbide (SiC) as reinforcement for Low-density Polyethylene (LDPE) matrix. The hybrid additives with different weight percentages (0.1 + 0.1, 0.25 + 0.25 and 0.5 + 0.5 wt%) were mixed with LDPE matrix and the degree of homogeneity was controlled using double-screw extruder prior to fabricating the composite samples via the injection molding machine. The nanoparticles fillers were characterized by field emission scanning electron microscope (FESEM), EDX and particle size analyzer to check its morphology, composition and size distribution. Thermogravimetric analyzer (TGA) and melting flow index (MFI) were performed for the fabricated nanocomposites samples. The mechanical properties of the nanocomposite were evaluated by performing tensile test, bending test and Shore-D hardness test, while the tribological performance was investigated using a ball on desk apparatus under different applied loads and sliding times. Moreover, in order to confirm the load-carrying capability of the composite, contact stresses was measured via finite element model using ANSYS software. The results show that the incorporation of low fraction hybrid ceramic nanoparticles can contributed positively in the tribological and mechanical properties. Based on the experimental results, the maximum improvement in the tensile strength was 5.38%, and 8.15% for hardness LDPE with 0.5 Al2O3 and 0.5 SiC, while the lowest coefficient of friction was noticed under normal load of 10 N, which was approximately 12.5% for the same composition. The novel approach of incorporating low fraction hybrid ceramic nanoparticles as reinforcement for LDPE matrix is investigated, highlighting their positive contributions to the tribological and mechanical properties of the resulting nanocomposites.

Different aspects of polymer films based on low‐density polyethylene using graphene as filler

AbstractThe focus of the present work is to prepare low‐density polyethylene (LDPE)‐graphene (G) nanocomposite films with improved gas barrier properties by melt extrusion. A narrow range of the graphene (0.05–0.3 wt.%) as filler was used in the LDPE matrix. The rheological analysis indicating that there is no significant influence on the LDPE chains mobility with the addition of filler. The nanocomposites percent crystallinity (Xc%) increase from 25.0% to 31.6% compared to neat LDPE. The X‐ray diffractogram shows a change in width half height of the peak positioned at 26° ((002) plane) from 0.69 (graphite) to 1.24 (graphene), revealing the asymmetry of this plane. The optical microscopy images show a good dispersion of the nanoparticles in the polymer matrix. The mechanical properties of the nanocomposites in longitudinal direction demonstrate better improvement with addition of the filler as compared to the transverse direction. The contact angle measurements of nanocomposites for water and ethylene glycol do not shows a significant variation in comparison to neat LDPE. The nanocomposites show 26% enhancement in the oxygen barrier property. Thus, here we present the cost‐effective LDPE‐graphene nanocomposites with improve oxygen barrier property, which can be used in different industrial application especially in food packaging.