ABSTRACTThe mechanical properties of silicone‐rubber composites filled with nano‐ or micro‐silica‐particles are discussed experimentally and theoretically. The matrix rubbers cured under various ratios of the main component to the curing agent are prepared to change the crosslinking density of the matrix rubber. Because the interphase layer made of the matrix rubber in the glassy state is formed around the nano‐particle, the nano‐particle behaves as an apparent single particle together with the interphase layer and the interphase layers apparently increase the nano‐particle volume fraction. The Young's moduli of the nano‐ and micro‐composites with a larger (apparent) particle volume fraction are greater than that of the matrix rubber. However, the proportional limit strains are smaller, although the fracture strains are slightly smaller. The Young's modulus and proportional limit strain can be analyzed theoretically with the (apparent) volume fraction. The fracture toughness of the composites increases as the (apparent) volume fraction increases, but it increases little at the (apparent) volume fraction above 0.2. However, the fracture toughness monotonically increases for the nano‐composites with low crosslinking density of the matrix rubber. Finally, the mechanical properties can be designed by using the matrix rubber with the different crosslinking density and the interphase layer.
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