Low Adhesion Research Articles

Assessing the Performance of TOR Lubricants in Humid Environments and Under Dew Conditions

Top-of-rail (TOR) lubricants are commonly used for friction control in railway operations. They aim to lower friction and reduce noise and wear while ensuring sufficient transmission of traction/braking forces. However, the wheel–rail interface is an open system, so the conditions may suddenly change due to the weather, and different contaminants may enter the contact and influence the performance of these lubricants. Thus, this study examined the effect of humidity and dew on two commercial products, as these conditions often occur on the track. A methodology based on a creep curves measurement approach was used to assess product performance under various scenarios. All measurements were conducted on a universal tribometer in the ball-on-disc configuration covered with a climate chamber. The results show a strong influence of dew on the tested products, as dew lowered their performance parameters and caused low adhesion problems. Possible mechanisms of water–oil interaction and formation of oxidic third body layers were discussed. The main findings indicate that TOR lubricants may cause traction/braking problems if used in dew conditions. The present study may be helpful in optimising friction management methods in the future.Graphical

Withdrawn: Low ice adhesion on soft surfaces: Elasticity or lubrication effects?

HypothesisSoft materials are promising candidates for designing passive de-icing systems. It is unclear whether low adhesion on soft surfaces is due to elasticity or lubrication, and how these properties affect the ice detachment mechanism. This study presents a systematic analysis of ice adhesion on soft materials with different lubricant content to better understand the underpinning interaction. ExperimentsThe wetting and mechanical properties of soft polydimethylsiloxane with different lubricant content were thoroughly characterized by contact angle, indentation, and rheology measurements. The collected information was used to understand the relationship with the ice adhesion results, obtained by using different ice block sizes. FindingsThree different de-icing mechanisms were identified: (i) single detachment occurs when small ice blocks are considered, and the ice completely detaches in a single event. In the case of larger ice blocks, the reattachment of the ice block is promoted by either: (ii) stick–slip or, (iii) interfacial slippage, depending on the lubricant content.It was confirmed that the ice adhesion strength is not a material property, since it depends on the ice block size. As such, differently than on hard surfaces, where wetting primarily determines the icephobic performance, also elasticity and lubrication need to be considered on soft surfaces.

Preparation of superhydrophobic carbon fiber composite surface with excellent durability

AbstractSuper‐hydrophobic surface has excellent waterproof, self‐cleaning and delayed icing properties, and is widely used in various fields, but its lack of durability restricts its large‐scale use. In this paper, carbon fiber composite material with excellent mechanical properties is selected as the substrate, PTFE nanoparticles with excellent hydrophobicity are used as the surface energy substance, and metal screen is selected as the template, combined with hot pressing molding process, a super‐hydrophobic surface with multi‐level micro‐nano structure is successfully constructed. The test shows that the water contact angle of the surface is 169°, and the rolling angle is about 2°. The contact angle of the surface is also over 150° for other liquids, and it bounces off the external water droplets for three times, so it can easily take away pollutants and keep the surface dry and clean under the action of water flow. In the same icing environment, compared with the original surface, it can prolong the freezing time of droplets by 5 times. After repeated rubbing, the surface still has superhydrophobic properties until the whole surface is completely destroyed. The preparation method used in this study is simple, and the prepared superhydrophobic surface has excellent performance, which is expected to promote the application of superhydrophobic surface in practical working conditions.Highlights The preparation method is fast, efficient, low‐energy and environment‐friendly, and the used materials are simple and economical, and can be reused. The prepared surface has excellent hydrophobic performance for different media. The prepared superhydrophobic surface has low adhesion and droplet rebound performance. The prepared superhydrophobic surface has excellent delayed icing performance. The prepared superhydrophobic surface has excellent wear resistance.

Lubricating adhesive hyaluronate patch promotes cartilage regeneration and functional restoration in osteoarthritis

Osteoarthritis (OA) is a common chronic degenerative joint disease characterized by gradual deterioration and pain. Viscosupplementation, involving hyaluronic acid (HA) injection into the affected joint, is a minimally invasive option to reduce pain by improving joint lubrication and potentially avoiding the need for replacement surgery. However, the low adhesion and rapid degradation of HA often lead to inadequate therapeutic effects. In this study, we present lubricating adhesive HA-based hydrogel patches designed to effectively treat OA. The HA patches, modified with pyrogallol, have high elastic and compressive moduli, delaying degradation when exposed to external stimuli. Furthermore, they securely adhere to cartilage tissue surfaces and efficiently lubricate damaged cartilage, leading to a reduced friction and wear. In addition to these benefits, our HA patches exhibit scavenging effect of reactive oxygen species and sustainably release an encapsulated anti-inflammatory drug (dexamethasone: Dex). These features further enhance their therapeutic potential for OA treatment. In a mouse OA model, the hydrogel patches loaded with Dex promote healing of damaged cartilage and restore its motor function. Overall, our bioinspired HA hydrogel patches present a promising treatment option for managing the debilitating joint disease by offering enhanced adhesion, lubrication for cartilage protection, antioxidant effect, and sustained drug release.

Enhancing Wear Resistance of A390 Aluminum Alloy: A Comprehensive Evaluation of Thermal Sprayed WC, CrC, and Al2O3 Coatings

This study comparatively analyzed the wear characteristics and adhesion properties of 86WC–10Co–4Cr (WC) coatings deposited using the high velocity oxygen fuel process and 75Cr3C2–25NiCr (CrC) and Al2O3–3TiO2 (Al2O3) coatings deposited using the atmospheric plasma spray process on an A390 aluminum alloy substrate. The adhesion strength and wear test results demonstrated that the WC coating exhibited superior wear resistance. In contrast, the CrC and Al2O3 coatings showed lower adhesion properties and unstable frictional variations due to a higher number of defects compared to the WC coating. The WC coating layer, protected by WC particles, exhibited minimal damage and a low wear rate, followed by CrC and Al2O3. Ultimately, WC coating is highlighted as the optimal choice to enhance the wear resistance of A390 aluminum alloy.

Effects of methanol and ethylene glycol on the interactions between methane hydrate particles and water droplets

Hydrate particle agglomeration is one of the main causes of hydrate blockage in pipelines. Although methanol (MeOH) and ethylene glycol (MeG) are the most used thermodynamic hydrate inhibitors, their effects on the micromechanics behavior of natural gas hydrate particle agglomeration are not clear. In this study, the effects of MeOH and MeG on the interaction force between methane hydrate particles and droplets were investigated using a self-built high-pressure hydrate microforce measuring device. The results suggest that, with the concentration increase from 1% to 7%, for the system with MeOH, the adhesion force reduced by 11% to 33%, while for MeG, the adhesion force reduced by 15% to 43%. On the one hand, the addition of inhibitors reduces the phase equilibrium temperature, which decreases the solidification rate of water in liquid bridge, and on the other hand, they reduce the interfacial tension. both reductions lead to lower adhesion force. Furthermore, in comparison with MeG, the MeOH solutions present a lower contact angle, resulting in a larger hydrate particle-droplet contact area and thus relatively higher adhesion force. The measurement and observation in the present work provide new insight into the mechanism of methanol and ethylene glycol on inhibiting hydrate agglomeration, which is important in advancing the management of hydrate formation in pipelines.

Low-Temperature Rapid Polymerization of Intrinsic Conducting PAD/OC Hydrogels with a Self-Adhesive and Sensitive Sensor for Outdoor Damage Repair and Detection.

Intrinsic conducting hydrogels fabricated in situ at low temperatures with self-adhesive properties and excellent flexibility hold significant promise for energy applications and outdoor damage repair. However, challenges such as low polymerization rate and self adhesion, insufficient ionic conductivity, inflexibility, and poor stability under extreme cold conditions have hindered their utilization as high-performance sensors. In this study, we designed an intrinsic conducting hydrogel (PADOC) composed of acrylic acid, acryloyloxyethyltrimethylammonium chloride, N,N'-methylenebis(2-propenamide), self-fabricated oxidized curdlan (OC), and a water/glycerol binary solvent. The novel hydrogel exhibited rapid gelation (30 s) at 0 °C facilitated by the promotion of OC, without the need for external energy input. Our findings from FT-IR, NMR, XPS, XRD, EPR spectra, MS, and DSC analyses revealed that OC underwent selective oxidation via the evolved Fenton reaction at 30 °C, serving as bioaccelerators for PAD polymerization. Due to OC's reductive structure and increased solubility, the reaction activation energy of the PAD polymerization reaction significantly reduced from 103.2 to 54.4 kJ/mol. PADOC ionic hydrogels demonstrated an electrical conductivity of 1.00 S/m, 0.7% low hysteresis, 39.6 kPa self-adhesive strength, and 923% strain-at-break and kept even at -20 °C owing to dense hydrogen and ionic bonds between PAD and OC chains. Furthermore, PADOC ionic hydrogels exhibited antifatigue properties for 10 cycles (0-100%) due to electrostatic interactions and hydrogen bonding. Remarkably, using a self-designed device, the rapid polymerization of PADOC effectively repaired copper pipeline leakage under 86 kPa pressure and detected 1% strain variation as a strain sensor. This study opens a new avenue for the rapid gelation of self-adhesive and flexible intrinsic conducting hydrogels with robust sensor performance.

Multi-parameter design of triply periodic minimal surface scaffolds: from geometry optimization to biomechanical simulation

This study introduces a multi-parameter design methodology to create triply periodic minimal surface (TPMS) scaffolds with predefined geometric characteristics. The level-set constant and unit cell lengths are systematically correlated with targeted porosity and minimum pore sizes. Network and sheet scaffolds featuring diamond, gyroid, and primitive level-set structures are generated. Three radially graded schemes are applied to each of the six scaffold type, accommodating radial variations in porosity and pore sizes. Computer simulations are conducted to assess the biomechanical performance of 18 scaffold models. Results disclose that diamond and gyroid scaffolds exhibit more expansive design ranges than primitive counterparts. While primitive scaffolds display the highest Young’s modulus and permeability, their lower yield strength and mesenchymal stem cell (MSC) adhesion render them unsuitable for bone scaffolds. Gyroid scaffolds demonstrate superior mechanical and permeability performances, albeit with slightly lower MSC adhesion than diamond scaffolds. Sheet scaffolds, characterized by more uniform material distribution, exhibit superior mechanical performance in various directions, despite slightly lower permeability. The higher specific surface area of sheet scaffolds contributes to elevated MSC adhesion. The stimulus factor analysis also revealed the superior differentiation potential of sheet scaffolds over network ones. The diamond sheet type demonstrated the optimal differentiation. Introducing radial gradations enhances axial mechanical performance at the expense of radial mechanical performance. Radially decreasing porosity displays the highest permeability, MSC adhesion, and differentiation capability, aligning with the structural characteristics of human bones. This study underscores the crucial need to balance diverse biomechanical properties of TPMS scaffolds for bone tissue engineering.

Chitosan electrolyte hydrogel with low ice adhesion properties

Icephobic materials can prevent or reduce ice formation, e.g. by ensuring easy detachment, a desirable property for those applications where ice accumulation is critical to human safety. Herein, we develop a chitosan electrolyte hydrogel to create a bio-based surface with low ice adhesion. The chitosan electrolyte hydrogel is physically crosslinked and infused with salted water at concentrations from 4.5 to 30 g/L, including that of seawater (23 g/L). Depending on salt content in the hydrogel, we could obtain very low ice adhesion down to 140 kPa (at – 10°C). We hypothesize that the chitosan electrolyte hydrogel exploits the colligative properties of water avoiding the ice nucleation at the ice-hydrogel interface. To confirm the hypothesis, we investigate the chitosan electrolyte hydrogel structure by contact angles analysis, DSC, TGA, FTIR, XRD, and by rheometry for mechanical properties. We quantify the presence of non-freezing water, which creates a lubricating liquid water layer at the ice-hydrogel interface, affecting the ice detachment mechanism and lowering ice adhesion. In conclusion, the proposed chitosan electrolyte hydrogel presents a bio-based and cost-efficient strategy for ice detachment across various icing scenarios for systems operating in humid marine environments, such as offshore platforms and ships.

Photocatalytic PAN Nanofibrous Membrane through Anchoring a Nanoflower-Branched CoAl-LDH@PANI Heterojunction for Organic Hazards Degradation and Oil-Containing Emulsified Wastewater Separation.

The synergistic treatment of oily wastewater containing organic hazards and emulsified oils remains a big challenge for membrane separation technology. Herein, the photocatalytic membrane, which combined the physical barrier and catalytic oxidation-driven degradation functionality, was fabricated via anchoring a nanoflower-branched CoAl-LDH@PANI Z-scheme heterojunction onto a porous polyacrylonitrile mat and using tannic acid as an adhesive. The assembly of such a Z-scheme heterojunction offered the superior photocatalytic degradation performance of soluble dyes and tetracycline (up to 94.3%) to the membrane with the improved photocatalytic activity of 2.33 times compared with the CoAl-LDH@pPAN membrane. Quenching experiments suggested that the •O2- was the most reactive oxygen species in the catalytic reaction system of the composite membrane. The greatly enhanced photocatalytic activity was attributed to the effective inhibition of photogenerated hole-electron combination using PANI as a carrier, with charge transferring from LDH to PANI. The possible photocatalytic degradation mechanism was proposed based on VB-XPS, electron spin resonance spectroscopy, and DRS technologies, which was confirmed by density functional theory calculation. Meanwhile, benefiting from the superhydrophilic/oleophobic feature and low oil adhesion, the membrane exhibited high permeability for isooctane emulsion (3990.39 L·m-2·h-1), high structure stability, and satisfactory cycling performance. This work provided a strategy to develop superwetting and photocatalytic composite membranes for treating complex multicomponent pollutants in the chemical industry.

On-demand engineered double-network gelatin/silicate composited hydrogels with enhanced wet adhesion and stable release of bioactive ion for promoting wound healing

Silicate bioceramics have demonstrated great potential in hydrogel dressings for wound healing due to their special origins of promoting endothelial cell angiogenesis and inhibiting apoptosis of cardiomyocyte. However, there are still some deficiencies, such as insufficient biological activity, instability of silicate ion release, and lower wet adhesion on wounds with tissue exudate, limiting their further clinical applications. Herein, inspired by mussels, a multifunctional double-network hydrogel (FS/PAM-Gel-PDA) wound dressing composited gelatin with silicate ceramic powder with satisfactory wet adhesion, stable release of bioactive ions, hemostasis, and the ability of promoting vascular regeneration was engineered through specifically grafting dopamine to gelatin and introducing ferrous silicate ceramic powder into the hydrogel. The comprehensive experimental results substantiate that the FS/PAM-Gel-PDA has wet-adhesion strength of up to 21.78 kPa, and remains stably adherent to porcine myocardial tissues intuitively after bending, twisting, soaking in water, and stretching. The test results of ion release behavior in vitro show that the oxidation and agglomeration of ferrous silicate ceramic powder can be effectively inhibited by using dopamine to form an antioxidant layer on the surface of ceramic powder, and thus, the stable release of Fe2+ and SiO44− effective ions can be realized. The animal experiment exhibits that FS/PAM-Gel-PDA can achieve rapid hemostasis in the lethal liver defect model. Meanwhile, the FS/PAM-Gel-PDA reveals the remarkable ability to promote wound healing in a full-thickness skin injury model, which can obviously accelerate skin re-epithelialization. To sum up, the FS/PAM-Gel-PDA has excellent wet adhesion and stable release of active ions to accelerate angiogenesis, which shows great potential in promoting wound healing.Graphical

Transparent Superhydrophobic and Self-Cleaning Coating.

Surface roughness and low surface energy are key elements for the artificial preparation of biomimetic superhydrophobic materials. However, the presence of micro-/nanostructures and the corresponding increase in roughness can increase light scattering, thereby reducing the surface transparency. Therefore, designing and constructing superhydrophobic surfaces that combine superhydrophobicity with high transparency has been a continuous research focus for researchers and engineers. In this study, a transparent superhydrophobic coating was constructed on glass substrates using hydrophobic fumed silica (HF-SiO2) and waterborne polyurethane (WPU) as raw materials, combined with a simple spray-coating technique, resulting in a water contact angle (WCA) of 158.7 ± 1.5° and a sliding angle (SA) of 6.2 ± 1.8°. Characterization tests including SEM, EDS, LSCM, FTIR, and XPS revealed the presence of micron-scale protrusions and a nano-scale porous network composite structure on the surface. The presence of HF-SiO2 not only provided a certain roughness but also effectively reduced surface energy. More importantly, the coating exhibited excellent water-repellent properties, extremely low interfacial adhesion, self-cleaning ability, and high transparency, with the light transmittance of the coated glass substrate reaching 96.1% of that of the bare glass substrate. The series of functional characteristics demonstrated by the transparent superhydrophobic HF-SiO2@WPU coating designed and constructed in this study will play an important role in various applications such as underwater observation windows, building glass facades, automotive glass, and goggles.

The effect of surface roughness, stiffness, and size on ice adhesion

The combined effect of parameters like surface stiffness, topography, and interface size on ice adhesion and its interfacial fracture behavior was studied. Ice adhesion on aluminum and polyurethane with three different surface roughness and two different surface sizes was evaluated experimentally through mode II interfacial fracture tests on a previously formed block of ice. Results showed that, for stiff surfaces the surface roughness increases the adhesion significantly, due to the transition from adhesive to cohesive fracture. Compliant surfaces do not show this transition, in the same roughness scale due to its susceptibility to deformation. The force required to fracture an ice block from stiff surfaces stabilize after a certain length, while compliant surfaces do not show this transition at the length scales studied. The article elucidates the relevance of different parameters and the consideration of size scales for designing low ice adhesion surfaces.

Reciprocating wear behavior of multi-directionally forged and aged Al-Cu-Li alloy

Al-Cu-Li alloys have drawn attention because of their decreased density, which is a result of the growing need for lightweight material systems in aerospace and aircraft applications. The alloy was subjected to multi-directional forging (MDF) and post-MDF artificial aging. Reciprocating sliding wear tests were conducted to investigate the effects of these processes on wear properties under different load conditions. After MDF, a decrease in wear resistance was noticed, on the other hand, 12 pass MDF treated samples showed improved wear resistance upon aging treatment. Wear scars and counter ball surfaces were examined using scanning electron microscope (SEM) to understand the wear mechanism and wear mode. The findings demonstrated that, at lower loads, adhesion and abrasion were the main wear processes; at greater loads, delamination, adhesion, and abrasion were clearly visible. The study revealed that the MDF and subsequent aging have a substantial effect on the wear behavior of Al-Cu-Li alloy and is an effective thermomechanical processing route to enhance wear resistance.

Analysis of wheel-rail contact under oil lubrication conditions

Abstract This investigation centers on the characteristics of the contact between the wheel and rail when lubricated with oil, with a consideration of the impact of surface roughness. Confronting significant challenges related to low adhesion, a thorough examination is undertaken to analyze the changes in film thickness under oil lubrication, investigating trends at varying vehicle speeds and axle loads. Employing detailed modeling based on micro-elastohydrodynamic theory, the distribution of oil film thickness under diverse operational conditions is determined. The findings indicate that, under oil lubrication, a film thickness in the range of several tens of micrometers is established, effectively insulating the surfaces of the wheel and rail, thereby reducing adhesion. With increasing vehicle speed, the thickness of the oil film also rises, whereas an elevation in axle load results in a marginal decrease in film thickness. This research contributes to a comprehensive comprehension of the wheel-rail contact mechanism in oil lubrication scenarios, providing theoretical backing to address concerns related to low adhesion. The implications are substantial for improving the safety and economic efficiency of efficient railway transportation.

Research on the improvement of the adhesion strength of the Cu films deposited on the Al2O3 films

Due to the significant discrepancy in the coefficient of linear thermal expansion between Cu and ceramic in T-type thin film thermocouples, the Cu thin films often exhibit a low adhesion strength with the ceramic layers (Al2O3). In order to improve the adhesion strength of the Cu with the Al2O3 films, several methods during preparation were studied. First, different thicknesses of the Cu thin films deposited at different deposition temperatures on the Al2O3 thin films prepared by the magnetron sputtering were studied. Second, the Ti/Ni buffer layer between the Cu and the Al2O3 thin films was prepared. Finally, the average roughness of Al2O3 was studied. The adhesion strength of the Cu with the Al2O3 thin films, the microstructure of the surface and the cross section of the Cu and the Al2O3 thin films, and the grain size and the roughness of the films are characterized by nanoscratch testing, scanning electron microscopy, and atomic force microscopy. The adhesion strength of the Cu films with the Al2O3 films increases with an increase in the thickness of the Cu thin films and the roughness of the Al2O3 thin films and the addition of the Ti/Ni buffer layers.

Robust Transient Semi-Glue Tape: Ultrastrong Adhesion Empowered by Water Activation and Self-Locking.

In adhesive industry, tapes are renowned for their superior flexibility, repeatability, and ease of storage compared to glues. However, conventional adhesive tapes often suffer from low adhesion strength (<500kPa). This work introduces an innovative adhesive tape composed of an amphiphilic copolymer and a hydrophobic ionic liquid, achieving an ultrahigh adhesion strength of up to 3.1MPa on various substrates, making a record-high strength to date for tape-type adhesives. This exceptional adhesion performance is facilitated by water droplets applied at the bonding interface, transforming the adhesive surface into a glue-like property without the need for curing treatments or additional auxiliary equipment. By combining the advantageous features of both glues and tapes, these adhesives are termed as transient semi-glue tapes (TSGT). The mechanism behind such water activation and self-locking process is elucidated, and a general preparation approach is developed. Furthermore, the repeatability and recyclability of TSGT are demonstrated, offering an ingenious solution to this long-standing engineering challenge.

Bacterial adhesion and microleakage of restorative materials for sealing accessory canals in implant prosthesis.

The level of bacterial adhesion and bacterial microleakage in four different materials utilised to seal the access passage of screw retained implant supported prosthesis (SRIP) is of interest to dentists. Four distinct categories were created from the samples on the basis of restorative materials used for sealing access passage in SRIP. Guttapercha and light cured acrylic resin were found to have comparatively low bacterial adhesion and bacterial microleakage in sealing accessory canals in screw retained implant supported prosthesis.

Peritoneal lavage with sterile water reduces IL-1 levels and postoperative adhesions following laparotomy in rats

Peritoneal lavage with normal saline is common in abdominal surgeries, yet recent studies indicate that it increases intraperitoneal adhesion risks. This study compares the effects of peritoneal lavage with normal versus sterile water on interleukin-1 (IL-1) levels and intraperitoneal adhesion following laparotomy in rats. In this post-test control group study, 20 adult Wistar rats were subjected to laparotomy before being randomly divided into two groups to receive either intraperitoneal lavage with normal saline (0.9% NaCl ) or sterile water. After 7 days, IL-1 level and degree of adhesion were evaluated. The saline group had higher adhesion levels (4 rats with grade 4, 5 with grade 3, 1 with grade 2) than the sterile water group, which had lower levels (2 rats with grade 3, 5 with grade 2, 3 with grade 1). There was a significant difference in IL-1 levels between the sterile water group (37,111.6 ± 6,535.61 pg/ml) and the normal saline group (57,456.3 ± 10,583.41 pg/ml). There was a significant correlation between IL-1 levels and adhesion grade (p=0.008). Intraperitoneal lavage with sterile water results in significantly lower adhesion grade and IL-1 levels than normal saline, suggesting its potential for reducing postoperative adhesions. Further studies are needed to elucidate the mechanism of reduced adhesion and inflammation associated with sterile water lavage.

An anti-extreme-environment self-healing vanillin-based icephobic coating with UV-shielding performance and recyclability

Outdoor icephobic coatings are prone to damage, particularly in extreme weather conditions like freezing temperatures and acid rain. Damage to the coating will result in a loss of icephobic function and may lead to increased icing. Furthermore, it is imperative to incorporate sustainability into icephobic coatings as environmental consciousness grows. Herein, a vanillin-based icephobic coating with anti-extreme-environment self-healing was prepared by incorporating vanillin-based polyols into prepolymers terminated with isocyanates that include silicone oil. The coating exhibited low ice adhesion with a measurement of 8.8 kPa, which was mainly attributed to the hydrophobicity of PDMS and the hydrophobic and lubricating characteristics of silicone oil. Moreover, the coating's remarkable chemical stability and ability to resist fouling were due to its lubricating and hydrophobic properties. More importantly, the coating retains impressive self-healing abilities in extreme conditions (−20 °C, pH = 1, pH = 14) due to the multiple dynamic bonds within the coating and the water-repelling and plasticizing effects of silicone oil. The coating maintained its original hydrophobic characteristics and low ice adhesion strength even after several recycling and self-healing cycles, demonstrating remarkable lifespan and sustainability. This work facilitates meeting the need for anti-icing in outdoor areas, particularly in extremely cold, acidic, and alkaline conditions.