To address issues of poor forming accuracy, high porosity, and inadequate mechanical properties in wire arc additive manufacturing of aluminum alloys, this study applied external direct current (DC) and alternating current (AC) composite magnetic fields (ECMF) (AC+DC) in cold metal transition wire arc additive manufacturing (CMT-WAAM) of Al-5 % Mg alloys. The aim was to enhance the quality of forming and overall mechanical properties of the deposited specimens. Optimal ECMF (AC+DC) parameters-DC 3 A, AC 1 A, and alternating frequency 100 Hz-were determined through orthogonal experiments. Results showed that ECMF (AC+DC) facilitated arc expansion and stirred the molten pool via Lorentz force generation, thereby accelerating molten flow and improving forming precision. Compared to specimens without ECMF (AC+DC), those with ECMF (AC+DC) exhibited reduced porosity (1.07 % to 0.31 %, a decrease of 71.03 %) and finer grain size in the deposited layer (84.80 ±30.5μm to 69.10±25.1μm, an 18.51 % decrease). Additionally, average microhardness increased (83.83 HV to 96.70 HV, a 15.35 % increase), transverse tensile strength improved (239.66±1.6 MPa to 263.00± 1 MPa, a 9.86 % increase), and elongation at break enhanced from 25.50±3.8 % to 27.17±0.33 %. Longitudinal tensile strength also rose (232.33±14.33 MPa to 248.33±8.33 MPa, a 6.88 % increase), with elongation at break increasing from 19.00±7.5 % to 19.40±4.2 %. Moreover, the mechanical properties' anisotropy decreased. Consequently, ECMF (AC+DC) significantly enhanced the overall properties of CMT-WAAM Al-5 % Mg alloy deposition, providing valuable insights for extending engineering applications of Al-5 % Mg alloy WAAM.
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