Strengthening the existing steel structures to enhance performance can prolong their service life and reduce carbon emissions. Previous studies have employed iron-based shape memory alloy (Fe-SMA) to adhesively and actively retrofit long-span steel bridges in practice, achieving satisfactory repair efficiency. Nonetheless, concerns persist regarding the long-term performance of Fe-SMA-bonded parent structures, principally stemming from the performance degradation of the adhesives in hygrothermal environments. In this study, the damage evolution and debonding mechanisms of Fe-SMA/steel single-lap joints (SLJs) in hygrothermal environments are investigated through 54 lap-shear tests. The evolutionary process of Fe-SMA strain and shear stress within the overlapping zone is assessed, varying with aging time and adhesive type under shear load. Furthermore, the bond-slip models of the Fe-SMA/steel SLJs are put forward, which change with the aforementioned influencing factors in hygrothermal environments. The lap-shear tests demonstrate that the ultimate shear stress of SLJs is transmitted approximately up to 50 mm away from the initial end, with shear stress developing swiftly towards the free end during this phase. In hygrothermal environments, the effective overlapping length of the SLJs is highly contingent on the material properties of adhesives, improving with the prolonged aging time. This study proposes bond-slip models that describe the interfacial performance between Fe-SMA and steel, accounting for the detrimental influence of temperature, humidity, plastic deformation of components and strain relaxation. The experimental outcomes can guide the analysis of the debonding characteristics of Fe-SMA-bonded structures, and the theoretical study can provide reliable predictions for the service performance of reinforcement systems in hygrothermal environments.
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