LLC Resonant DC-DC Research Articles

A Switching-State Equivalent Gain Method for the Design of Dual-Transformer Wide Gain Range LLC Resonant Converter

Dual transformer resonant tank (DTRT) structure has been increasingly applied in the LLC resonant DC-DC converters to meet the demand for ultra-wide gain range in the utilization of renewable energy. Due to the structural particularity, the analysis of its gain characteristics and the design of topology are still rather complicated. In this paper, the parameter equivalent model of DTRT structure is derived from the traditional LLC converter to optimize the design of resonant elements. On this basis, the port theory based on mathematical model is proposed to quantify the relationship between the gain characteristics and the switching-states of the front-stage inverter. Inductively, the switching-state equivalent gain (SSEG) method was abstracted to broaden the total gain range within limited frequency range by mode splicing, and to guide the design of topology and operation strategy. To verify the theoretical analysis and the performance of proposed method, a 40-320V DC input, 96V DC output, 300W prototype was built up and applied in various inverter configurations. Analysis and experimental results indicate that the SSEG method is applicable to all kinds of DTRT based converters, representing the operating characteristics consistent with of the traditional converter but with an ultra-wide gain range.

LLC Resonant Converter as a Current Source Using Simple Trajectory Control

This paper discusses a simple method for controlling an LLC resonant DC-DC converter using a state space trajectory based on a linear combination of the voltage across the capacitor and the current through the inductance in the series resonant tank. An analysis of the converter using the state plane technique for the continuous current operation mode is proposed. The output, control and load characteristics of the converter, required for its design and application, are built for the different inductance ratios. They specify the limitations in the control range of the LLC resonant converter which result from the use of the control method. It is shown that under this control, the converter possesses linear control characteristics and has current source behavior. Therefore, the converter can successfully be used as a battery-charging device. Simulations of the converter’s operation, both in steady state and when the control parameter is changed significantly, are implemented. Studies using the model confirm that the considered simple trajectory control provides a fast dynamic response and stable operation of the LLC resonant converter, even in cases of a significant change in the control.

Design of LLC resonant converter with silicon carbide MOSFET switches and nonlinear adaptive sliding controller for brushless DC motor system

Introduction. The high voltage gain DC-DC converters are increasingly used in many power electronics application systems, due to their benefits of increased voltage output, reduced noise contents, uninterrupted power supply, and ensured system reliability. Most of the existing works are highly concentrated on developing the high voltage DC-DC converter and controller topologies for goal improving the steady state response of brushless DC motor driving system and also obtain the regulated voltage with increased power density and reduced harmonics, the LLC resonant DC-DC converter is implemented with the silicon carbide MOSFET switching devices Problem. Yet, it facing the major problems of increased switching loss, conduction loss, error outputs, time consumption, and reduced efficiency. Also the existing works are mainly concentrating on improving the voltage gain, regulation, and operating performance of the power system with reduced loss of factors by using the different types of converters and controlling techniques. The goal of this work is to obtain the improved voltage gain output with reduced loss factors and harmonic distortions. Method. Because, this type of converter has the ability to generate the high gain DC output voltage fed to the brushless DC motor with reduced harmonics and loss factors. Also, the nonlinear adaptive sliding controller is implemented to generate the controlling pulses for triggering the switching components properly. For this operation, the best gain parameters are selected based on the duty cycle, feedback DC voltage and current, and gain of silicon carbide MOSFET. By using this, the controlling signals are generated and given to the converter, which helps to control the brushless DC motor with steady state error. Practical value. The simulation results of the proposed LLC silicon carbide MOSFET incorporated with nonlinear adaptive sliding controller controlling scheme are validated and compared by using various evaluation indicators.

Design of LLC Resonant Type Full-Bridge DC-DC Converter

In order to develop and utilize renewable energy reasonably, the problems such as the increasingly intensive power load, insufficient power supply capacity and short power supply radius in major cities should be overcome. In this paper, a LLC resonant DC-DC converter is proposed for low voltage distribution network. Firstly, the energy transmission model and mathematical model of DC-DC converter under different modes are analysed. Secondly, the parameters of the resonator are designed. Finally, the simulation platform is built, and the simulation and experiment of DC-DC converter under different working conditions are carried out to verify the correctness of the proposed scheme.

Optimization of LLC Resonant Converter With Two Degrees of Freedom Based on Operation Stage Trajectory Analysis

LLC resonant DC-DC converter has been widely used in high power density and high efficiency applications. Pulse frequency modulation (PFM) is commonly applied due to its wide soft-switching range. In some special cases, phase shift modulation (PSM) is applied to widen voltage regulation range, improve light-load efficiency, or implement a soft start-up process. Because LLC is with 2 control degrees of freedom (2DOFs), switching frequency and duty ratio, a unified analysis and optimization for LLC with 2DOFs is desired. This paper makes an effort to present a unified time domain operation stage trajectories (OSTs) analysis of LLC. On this basis, a unified numerical optimization method is proposed with arbitrarily designed optimization objectives. With the proposed optimization method, the optimized LLC with 2DOFs is with better performance compared to conventional PFM and PSM, which is verified by the experimental results.

Non-isolated LLC resonant DC-DC converter with balanced rectifying current and stress

<p><span>In isolated type LLC resonant converters, transformer leakage inductances can be merged with the resonant inductor to extend the ZVS capability of the switches apart from isolation and voltage scaling. However, the transformer presents a resonant imbalance in the secondary side leading to secondary current unbalance, an increase in RMS value of the secondary current and increase thermal stress. This paper proposed a half-bridge non-isolated LLC resonant converter with a balanced rectifying current and stress in the rectifier diodes. The proposed converter can achieve the most advantages of isolated LLC converters, such as ZVS and low MOSFET turn-off loss. By the non-isolation method, secondary current and, transformer loss is significantly reduced. In addition, rectifier diodes operate with zero current switching and balanced rectifying current and stress over the entire operating range. The proposed non-isolated structure is verified by the experimental result with a 60W LLC resonant converter. </span></p>

Three-Phase Series Resonant DC-DC Boost Converter With Double LLC Resonant Tanks and Variable Frequency Control

This paper proposes a three-phase inverter combined with two LLC resonant tanks series resonant DC-DC boost converter with variable frequency control. The three-phase inverter side of the proposed circuit is connected to identical two-level LLC tanks to ensure balanced resonant currents. The proposed converter requires less switching devices and transformers as compared to the conventional interleaved LLC resonant converter, which competitively offers higher efficiency and reduced size and cost. Furthermore, the proposed converter works above the resonant frequency to achieve zero voltage switching (ZVS) for the entire operating frequency range (42.5kHz <; f <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">s</sub> <; 50kHz) for all switches. Variable frequency controller is considered in order to obtain better stability for diverse loads. Therefore, the proposed converter will have the ability to respond to the load changes by varying the switching frequency to the value that fulfils the requirement. In order to verify the improvement of the proposed converter, the converter performance is compared to conventional interleaved LLC resonant converter. The theoretical outcomes are confirmed through simulation studies using MATLAB/SIMULINK and validated experimentally using a laboratory prototype. Selected results are presented to verify the effectiveness of the proposed converter.

Control Design and Performance Analysis of a Double-Switched LLC Resonant Rectifier for Unity Power Factor and Soft-Switching

This paper presents and analyzes an AC-DC power converter structure, which is comprised of a Power Factor Correction (PFC) module and a LLC resonant DC-DC converter module. This converter only uses two switches, and requires three less diodes and one less switch compared to popular LLC resonant converter solutions. Compared to its conventional counterpart, the rectifier of interest has high energy efficiency while a smaller size, owing to the soft-switching in the LLC resonant converter. Detailed theoretical analyses are conducted in this study, followed by software simulation and hardware experimentation, which demonstrate that the single stage double-switched (DS)-LLC rectifier is able to realize unity power factor and a wide output range, indicating its effectiveness and applicability.

Switched-Capacitor LLC Resonant DC-DC Converter With Switch Peak Voltage of Vin/2

A DC-DC hybrid switched-capacitor LLC resonant converter integrating a ladder cell at the input of the LLC resonant converter using frequency modulation is proposed in this paper. This converter has six switches that are subjected to half the voltage of the input source. All switches commutate at zero voltage over the entire load range, and the diodes of the output rectifier bridge commutate at zero current. The proposed converter has the following characteristics: (a) symmetrical operation, (b) simple frequency modulation, (c) commutation of all switches at zero voltage, (d) all switches subjected to half the input voltage, and (e) static gain practically immune to load variations. Theoretical analysis, design, and experimental results in the laboratory for a prototype of 2 kW, 1000 VDC input, 48 VDC output, and 90 kHz switching frequency are included in this study. The maximum efficiency measured was 97.3%.

Modal Computation and Analysis Based on Phase Sequence of LLC Resonant DC-DC Converter

LLC resonant DC-DC converter has wide working range, good voltage gains, and soft switching performance. So it is widely used in power transformation systems of new energy equipment such as UPS, electric vehicle, and photovoltaics (PV). The conduction loss in the main circuit constitutes the main loss occurred in the LLC resonant converter. It may greatly improve the power conversion efficiency of the converter by reducing the conduction loss. To solve the above problems, a method is proposed to calculate and design the parameters of the resonant element in this paper. This method abandons the traditional time sequence mathematical model, and, in order to reduce the effective value of the main loop current of resonant converter, the phase sequence modal analysis is applied. With ZVS as the constraint condition, the design parameters of resonance element that can minimize the conduction loss can be obtained. In the final part, an experimental prototype (300W) is designed and the effectiveness of the mentioned method is verified.

A Magnetic Integration Half-Turn Planar Transformer and its Analysis for LLC Resonant DC-DC Converters

A high frequency planar transformer with integrated leakage inductance and half-turn secondary windings is proposed for LLC isolated DC-DC converters. The primary windings are wound on both the center leg and the sides leg of an EI planar ferrite core to integrate the leakage inductance. With the proposed method, the magnetizing inductance is constant while adjusting the leakage inductance, thus the design of the magnetizing inductance and the leakage inductance can be decoupled. To adapt the high voltage transform ratio from 380V to 12V, the number of turns of the secondary windings is designed to be 0.5. The output voltage ripple of the LLC converter equipped with the proposed transformer is analyzed and its output filter is designed. The characteristics of the proposed transformer are simulated by ANSYS Maxwell and Simplorer. Finally, a 360V ~ 400V input, regulated 12V output, 750W LLC resonant converter with silicon carbide (SiC) devices was built with the proposed transformer. The evaluated converter realized a power density of 23.1W/cm 3 and a peak efficiency of 97% with all the auxiliary power and control circuit included.

Design and analysis of a full bridge LLC DC-DC converter for auxiliary power supplies in traction

This paper focuses on an 8 kW LLC resonant full bridge DC-DC converter topology using a high frequency transformer for auxiliary power supply systems in traction. The full bridge DC-DC converter with the LLC resonant network has been tested under hard switching and zero current switching conditions with 100 kHz switching frequency. In addition to this, an observation made for the effect of dead time variation of the power switches to improve the overall system efficiency. This paper describes the efficiency of the ZCS full bridge converter by considering different input power levels and also compared with hard switched topology. This paper presents the operating principles, simulation analysis, and experimental verification for 3 kW to 8 kW LLC resonant full bridge converter with 1200 V/40 A IGBTs, and its efficiency comparison.

Studies on a Hybrid Full-Bridge/Half-Bridge Bidirectional CLTC Multi-Resonant DC-DC Converter with a Digital Synchronous Rectification Strategy

This study presents a new bidirectional multi-resonant DC-DC converter, which is named CLTC. The converter adds an auxiliary transformer and an extra resonant capacitor based on a LLC resonant DC-DC converter, achieving zero-voltage switching (ZVS) for the input inverting switches and zero-current switching (ZCS) for the output rectifiers in all load range. The converter also has a wide gain range in two directions. When the load is light, a half-bridge configuration is adopted instead of a full-bridge configuration to solve the problem of voltage regulation. By this method, the voltage gain becomes monotonous and controllable. Besides, the digital synchronous rectification strategy is proposed in forward mode without adding any auxiliary circuit. The conduction time of synchronous rectifiers equals the estimation value of body diodes’ conduction time with the lightest load. Power loss analysis is also conducted in different situations. Finally, the theoretical analysis is validated by a 5 kW prototype.

A Kind of DC-DC Converter Based on LLC Resonant in Rural Nano Grid

The load of the rural grid is changeable and irregular, it is easily affected by the large power grid. This paper proposed the concept of “rural nano grid”, which can combines the power generation system, energy storage system and control system into unified whole. The rural nano grid can work in the grid-connected mode and off-grid mode when there are some faults in large power grid, so that power supply in rural areas can be sustainable. Then this paper proposed a new kind of LLC resonant DC-DC converter, which can ensure the power generation system of the rural nano grid supply power for the load and energy storage system under wide load range with high efficiency that can be appropriate for characteristics of the rural nano grid. At last a prototype with a power rating of 5kW is designed and built up to verity validity and correctness of the converter proposed in this paper.

Analysis and Experimental Validation of an Interleaved LLC Resonant Converter with Reduced Component Count

This paper presents an interleaved LLC resonant half-bridge DC-DC converter with lesser component count. Unlike most of the conventional interleaved LLC resonant converters, the proposed converter uses only one power transformer having two primary windings and one secondary winding. The primary windings of the transformer are fed in parallel via dual resonant tanks by operating the power switches of half-bridge network with interleaved half-switching cycle. Due to parallel feeding, core magnetization current divides equally between primary windings. Consequently, the effective value of magnetization inductance seen at each primary winding becomes twofold of the measured value. An equivalent circuit of converter is derived to validate this phenomenon. The gain characteristics of the equivalent circuit indicate that the maximum gain of converter occurs at relatively lower switching frequency than the conventional two power transformers-based interleaved LLC converters. Consequently, the proposed converter will have same operational characteristics at half magnetizing inductance. The validity of developed equivalent circuit and operational principle and performance of converter are confirmed by both simulation and experimental results of a 1000-W prototype. The experimental results show that for an input voltage of 400 V, converter has maximum efficiency of 96.24% at output power of 1000 W.

Considerations of Physical Design and Implementation for 5 MHz-100 W LLC Resonant DC-DC Converters

Recently, high power-density, high power-efficiency, and wide regulation range isolated DC-DC converters have been required. This paper presents considerations of physical design and implementation for wide regulation range MHz-level LLC resonant DC-DC converters. The circuit parameters are designed with 3–5 MHz-level switching frequency. Also, the physical parameters and the size of the planar transformer are optimized by using derived equations and finite element method (FEM) with Maxwell 3D. Some experiments are done with prototype LLC resonant DC-DC converter using gallium nitride high electron mobility transistors (GaN-HEMTs); the input voltage is 42–53 V, the reference output voltage is 12 V, the load current is 8 A, the maximum switching frequency is about 5 MHz, the total volume of the circuit is 4.1 cm3, and the power density of the prototype converter is 24.4 W/cc.

English

This paper presents the simulation of an Interleaved LLC Resonant DC-DC converter for renewable energy sources. The proposed topology reduces the voltage and current stress of the components, increases the step down conversion efficiency and reduces the component count compared to the conventional dual LLC converters. Zero voltage switching (ZVS) is applied for the main switches and zero current switching (ZCS) for the resonant diodes to reduce the switching losses. The basic design of the proposed converter is discussed in this paper. Simulation studies are carried out in MATLAB. The results are verified.

넓은 충전 범위를 갖는 전기 자동차용 급속 충전기의 고효율 운전을 위한 손실 분석

Power losses of a 1-stage DC-DC converter and 2-stage DC-DC converter are compared in this paper. A phase-shift full-bridge DC-DC converter is considered as 1-stage topology. This topology has disadvantages in the stress of rectifier diodes because of the resonance between the leakage inductor of the transformer and the junction capacitor of the rectifier diode. 2-stage topology is composed of an LLC resonant full-bridge DC-DC converter and buck converter. The LLC resonant full-bridge DC-DC converter does not need an RC snubber circuit of the rectifier diode. However, there is the drawback that the switching loss of the buck converter is large due to the hard switching operation. To reduce the switching loss of the buck converter, SiC MOSFET is used. This paper analyzes and compares power losses of two topologies considering temperature condition. The validity of the power loss analysis and calculation is verified by a PSIM simulation model.

Control Strategies for Wide Output Voltage Range LLC Resonant DC–DC Converters in Battery Chargers

In this paper, a control strategy is presented for a high-performance capacitively loaded loop (LLC) multiresonant dc-dc converter in a two-stage smart charger for neighborhood electric vehicle (NEV) applications. It addresses several aspects and limitations of LLC resonant dc-dc converters in battery charging applications, such as very wide output voltage range while keeping the efficiency maximized, implementation of the current mode control at the secondary side, and optimization of burst mode operation for current regulation at very low output voltage. The proposed control scheme minimizes both low- and high-frequency current ripples on the battery while maintaining stability of the dc-dc converter, thus maximizing battery life without penalizing the volume of the charger. Experimental results are presented for a prototype unit converting 390 V from the input dc link to an output voltage range of 3-72 V dc at 650 W. The prototype achieves a peak efficiency value of 96%.

A High-Efficiency Solar Array Simulator Implemented by an LLC Resonant DC–DC Converter

In this paper, a high-efficiency solar array simulator (SAS) implemented by an LLC resonant dc-dc converter is proposed to save the cost and energy of photovoltaic (PV) system testing. The proposed converter has zero-voltage switching (ZVS) operation of the primary switches and zero-current switczero-current switching (ZCS) operation of the rectifier diodes. By frequency modulation control, the outputhing (ZCS) operation of the rectifier diodes. By frequency modulation control, the output impedance of an LLC resonant converter can be regulated from zero to infinite without shunt or serial resistors. Therefore, the efficiency of the proposed SAS can be significantly increased. The circuit operations are analyzed in detail to derive the theoretical equations. Circuit parameters are designed based on the practical considerations. Finally, an illustrative example is implemented to demonstrate the feasibility of the proposed SAS.