The strength and permeability of volcanic conduits can directly influence eruption dynamics via moderating the outgassing of ascending magma and the density of eruption plumes. Lithic clasts in pyroclastic ejecta can be used to understand the dynamic evolution of conduit walls because they are incorporated into the ascending melt-gas-particle mixture during volcanic eruptions. We examine the 1655 CE Burrell eruption of Taranaki Mounga, which transitioned from effusive activity to an explosive sub-Plinian phase and ended in unsteady columns. This episode was followed by a series of effusive eruptions of lower explosivity. Using textural analysis and physical properties, we distinguish five dominant lithic clast types within Burrell deposits that represent different regions of the shallow conduit and vent. Lithic types 1–3 represent juvenile (‘intrusive cognate’) and older (‘intrusive accessory’) conduit-filling plug materials. Lithic type 4 represents juvenile (‘extrusive cognate’) vent-filling lava dome extruded at the eruption onset, while Type 5 lithics (‘extrusive cognate’) represent sintered/compacted cognate material from the shallow vent accumulated during transitions in eruptive style. Crystalline andesite lithics (type 1) show a microlite-dominated groundmass. Hydrothermally altered andesite lithics (type 2) show breakdown of phenocrysts and increased seismic velocity relative to type 1 lithics. Brecciated andesite lithics (type 3) comprise fractured and sintered clasts of crystalline andesite. Glassy andesite lithics (type 4) show sub-rounded vesicles and glass-hosted microlites. Banded vitrophyre lithics (type 5) show bands of varying vesicularity, crystallinity and clast load. Physical property data reveals porosity, fracturing, sintering and alteration extent dictate dynamic changes in conduit permeability and potentially strength. Our results show how, during the explosive phase of the Burrell eruption, the conduit was lined with juvenile and remnant shallow plug material that was variably fractured, sintered and altered before being eroded and ejected. Comparison with previous work on Taranaki and dome-plug material from around the world shows how fracturing and sintering of conduit walls, combined with lining with dense juvenile material, cause overall permeability reduction and strengthening of the conduit. This inhibits outgassing and preserves conduit structure, facilitating the transition to explosive activity and the establishment of a stable eruption column.