This study investigates the entropy generation in hydromagnetic mixed convection of a micropolar fluid flowing over a stretchable sheet, taking into account various influential factors such as nonlinear thermal radiation, Ohmic dissipation, uniform heat source/sink effects, chemical reaction, thermophoresis, and Brownian motion. The Spectral Quasilinearization Method (SQLM) is employed, which transforms nonlinear equations into a series of linearized ones, streamlining the solving process. Additionally, Lie group analysis is utilized to identify symmetries and derive similarity transformations crucial for converting partial differential equations into coupled ordinary differential equations, which are then solved numerically. A comprehensive sensitivity analysis is conducted on critical parameters, including the Darcy parameter, Biot number, Brinkman number, nonlinear convection parameter, and chemical reaction parameter. This analysis explores the impacts of these parameters on various flow profiles, such as velocity, temperature, microrotation, concentration, and entropy generation, enriching the depth and practical relevance of the findings. The results reveal that increasing the Brinkman and Reynolds numbers enhances entropy generation profiles while increasing the coupling parameter reduces them. The focus on entropy generation analysis provides valuable insights into energy utilization and system efficiency, particularly in micropolar fluid dynamics. Furthermore, the study underscores the practical implications of its findings by highlighting their relevance in evaluating the effectiveness of industrial processes, especially those related to energy conversion and heat transfer phenomena.
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