Latent Heat Of Fusion Research Articles

Thermal analysis of packed bed thermal energy storage system with dimpled spherical capsules

The thermal storage potential of a packed bed filled with paraffin wax capsules was examined. Heat transfer fluid (HTF) at 70 °C inlet temperature for dimpled and plain stainless-steel capsules was compared for three different flow rates, 1 L/min, 3 L/min and 5 L/min. In general, dimpled spherical capsules sustain more heat than plain spherical capsules at the same flow rate, according to instantaneous and cumulative heat stored. Spherical capsules with dimples exhibited a 30 % improvement in charging rate compared to smooth spheres, particularly at elevated flow rates. Specifically, at a flow rate of 5 L/min, dimpled capsules achieved faster charging and sustained higher temperature compared to plain capsules. Higher flow rates (3 and 5 L/min) result in steeper temperature increases and an earlier peak temperature phase compared to the lower flow rate (1 L/min). Key dimensionless heat transfer numbers were examined. The Stefan number was found to be 0.1966 for an HTF inlet temperature of 70 °C and a latent heat of fusion (Lm) of 213 kJ/kg. Heat transfer increases when Reynolds numbers increased from laminar (123.8 at 1 L/min) to turbulent (619.1 at 5 L/min). Rayleigh number decreased over time but increased for dimpled capsules, indicating improved convection. Dimpled capsules had higher Nusselt numbers and increases with flow rate, indicating better convective heat transfer. Dimpled capsules absorbed heat faster and stored more energy, giving them a viable and efficient Packed Bed Latent Thermal Energy Storage system design.

Use of Modified Organic and Inorganic Phase Change Materials for the Development of Personal Cooling Device

The human body needs comfort in every condition. Human health is significantly impacted by heat. The ambient air temperature rises in hot weather, which causes the human body to become fatigued and exhausted. Phase Change Materials (PCM) can solve this problem with high latent heat absorption values and a wide range of phase change temperatures. The objective is to develop a PCM-based cooling device that is safe, readily available, and easy to use in normal routine life. A personal cooling system, such as a cooling vest using PCM, can assist in preventing heat-related issues. In this study, Polyethylene Glycol-600 (PEG-600) and modified glauber salt are selected as thermal energy storage materials with melting temperatures of 18–22°C and 27°C, respectively. Graphene Oxide (GO) nanoparticles were synthesised and mixed into the PEG-600 to enhance its thermal conductivity and latent heat of fusion. GO nanoparticles were prepared by Modified Hummer’s method (MHM) and characterised by Fourier’s Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and Scanning Electron Microscopy (SEM). The latent heats and melting ranges of GO/PEG-600 and modified glauber salt were investigated by Differential Scanning Calorimetry (DSC). The addition of 0.6 wt.% GO to PEG-600 results in an increase in thermal conductivity of 6.1% and latent heat of 8%. The PCMs are encapsulated in aluminium packs, sealed, and kept in a cooling device. The developed cooling vest provides cooling for up to 95 minutes. The cooling vest is recharged by keeping it below 10°C for 20 minutes. The developed personal cooling device provides a passive, inexpensive, and safe cooling system by extracting heat from the human body.

An appraisal of phase change materials: characteristics, categorization, benefits, drawbacks and utilizations. A review

A new era of energy-efficient solutions has arrived thanks to the revolutionary class of substances known as phase change materials (PCMs), which have the extraordinary capacity to store and release thermal energy during phase transitions. The defining characteristics of PCMs, such as their well-defined melting and freezing temperatures, high latent heat of fusion, and variety of material types, including organic and inorganic PCMs, as well as eutectic combinations, are thoroughly examined in this thoroughly analysis. PCMs are divided into groups according to the physical shape they take and the temperature range in which they are used. These groups include low-temperature variations, high-temperature variants, encapsulated forms, and nanocomposite forms. PCMs provide a wide range of advantages, including effective thermal energy storage, cost-effective energy use, consistent temperature maintenance and small light designs. However, they do have some restrictions, such as compatibility issues and slow heat transfer rates. However, PCMs are used in a wide range of industries, from electronics and renewable energy to building and construction, revolutionizing temperature control, thermal management and energy efficiency. The future of PCM technology offers promise, with ongoing improvements aiming at improving heat transmission, integrating with renewable energy sources and enhancing encapsulation processes. This technology's vital position in a sustainable and efficient energy future is apparent, as it continues to transform our world in the hunt for responsible and green energy solutions.

Neutron and gamma radiation effects on thermal storage properties of polyethylene wax

Several nuclear reactors use ice condensers to condense steam in the case of a loss of coolant accident. These ice condensers have many problems that could be alleviated by using another material. The effects of low-dose neutron and gamma radiation on the thermal properties of polyethylene wax (PEW) were investigated for this purpose. PEW was irradiated in the Missouri University of Science and Technology Research Reactor (MSTR), the University of Missouri Cyclotron (MUC) and the University of Missouri Research Reactor (MURR) up to doses equivalent to 10 months in a nuclear power reactor's containment structure. The melting temperature and latent heat of fusion were determined using differential scanning calorimetry (DSC). Changes in the molecular bonds was determined using Raman spectroscopy. It was found that there was not a significant change in the thermal properties nor bonding over the investigated doses. This suggests that organic PCMs could be reliable alternatives to ice in nuclear reactor containment applications. The measured melting peak was found to be significantly wider expected by the suppliers' description. The ramifications of wide melting peaks are discussed in the context of reactor accident analysis and further experiments are suggested.

Vat photopolymerization for thermal energy storage applications using encapsulated phase change material suspended in photocurable resin

A novel approach to additively manufacture latent heat thermal energy storage heat exchangers through the development of microencapsulated phase change material (MEPCM) suspensions in photocurable resin for vat photopolymerization (VPP) 3D printing is presented. Using MEPCM addresses the leakage risks that have typically been associated with PCMs and subsequently makes the particulates a suitable additive for VPP 3D printing. In the current study, VPP was employed to fabricate functional composites with varying MEPCM mass fractions for thermal, rheological, microstructure, and chemical characterization. Microstructure visualization was conducted to assess the overall distribution of MEPCM within the 3D printed samples and to confirm the structural integrity of the encapsulated particles after printing. The influence of the base resin viscosity was explored by investigating two photocurable resins with different viscosities—a high-tensile UV photopolymer and an ABS-like resin—during the printing process. Thermal properties, such as latent heat of fusion, phase-change temperature, thermal conductivity, and decomposition temperature of the 3D printed samples were determined. Rheology was used to observe the effect of varying shear rates on the MEPCM-resin mixtures to identify the optimal viscoelastic properties for VPP 3D printing. It was determined that the ABS-like resin was able to contain a larger amount of PCM (40 wt%) while maintaining printability due to the lower viscosity of the corresponding pure resin. The 40 wt% MEPCM composite exhibited an average viscosity of 18,817 cPs, a maximum latent heat of fusion of 54.12 kJ/kg, and a 12.4 % reduction in thermal conductivity compared to the pure polymer.

High cooling rate of 60°C/min around ice nucleation during cryopreservation compromises chicken sperm viability.

The present study compares two protocols for the cryopreservation of chicken semen. Both protocols had an initial low cooling rate in the first step, followed by higher cooling rates around ice nucleation (Protocol 1) or following the dissipation of the latent heat of fusion (Protocol 2) in the second step. Semen ejaculates obtained from 12 roosters were diluted with Rootex with 6% dimethylformamide and frozen following either Protocol 1 (from +5°C to -10°C at 5°C/min and from -10°C to -130°C at 60°C/min) or Protocol 2 (from +5°C to -35°C at 7°C/min and from -35°C to -140°C at 60°C/min). Compared with fresh semen, following both protocols, cryopreservation resulted in reduced post-thaw sperm quality (p < .001). Post-thaw percentage of sperm with an intact plasma membrane was greater using Protocol 2 than Protocol 1 (p < .05). The results suggest that high cooling rates around the time of ice nucleation are not recommendable.

Sodium nitrite-sodium nitrate eutectic based composite phase change material (CPCM) for medium-temperature thermal energy storage (TES): Exploring the relationship between microstructures and thermal properties

This paper is concerned with a novel medium-temperature composite phase change material (CPCM). More specifically, the CPCM contains a sodium nitrite‑sodium nitrate phase change material for latent and sensible heat storage, magnesium oxide as a ceramic matrix material for shape-stabilisation and sensible heat storage, and expanded graphite as a thermal conductivity enhancer material (TCEM) to improve heat transfer. The focus is on understanding the relationship between the CPCM microstructures and their thermal properties. This CPCM was found to be unique, exhibiting both a reversible solid-solid transition (≈175 °C) and a reversible solid-liquid transition (≈223 °C), with a total latent heat of fusion of ∼120 J/g. In-depth microstructural characterisation of the CPCM indicated adequate thermal stability during thermal cycling in air up to 350 °C, which was also confirmed by their stable latent heat and thermal conductivity. The results highlighted a correlation between microstructures of the CPCMs and their thermal properties, as well as potential thermal decomposition reactions in high temperature industrial applications of molten salts such as concentrating solar power.

Feasibility Study on Production of Slush Hydrogen Based on Liquid and Solid Phase for Long Term Storage

To achieve net-zero objectives, the expansion of renewable energy sources is anticipated to be accompanied by an increased use of carbon-free fuels, such as hydrogen. Internationally, there are proposals for transporting hydrogen by synthesizing it into carriers like ammonia or Liquid Organic Hydrogen Carriers (LOHCs). However, considering the energy consumption required for hydrogenation and dehydrogenation processes and the need for high-purity hydrogen production, the development of liquid hydrogen transportation technologies is becoming increasingly important. Liquid hydrogen, with a density approximately one-sixth that of liquid natural gas and a boiling point roughly 90 K lower, poses significant challenges in suppressing and managing boil-off gas during transportation. Slush hydrogen, a mixture of liquid and solid phases, offers potential benefits. with an approximate 15% increase in density and an 18% increase in thermal capacity compared to liquid hydrogen. The latent heat of fusion of solid hydrogen effectively suppresses boil-off gas (BOG), and the increased density can reduce transportation costs. This study experimentally validated the long-duration storage and transportation concept of slush hydrogen by adapting NASA’s (National Aeronautics and Space Administration) proposed IRAS (Integrated Refrigeration and Storage) technology for compact and mobile tanks. Slush hydrogen was successfully produced by reaching the triple point of hydrogen, resulting in a composition of 47% solid and 53% liquid, with a density of approximately 80.9 kg/m3. Most importantly, methodologies were presented to observe and measure whether the hydrogen was indeed in the slush state and to determine its density. Additionally, CFD (Computational Fluid Dynamics) analysis was performed using solid hydrogen properties, and the results were compared with experimental values. Notably, this analytical technique can be utilized in designing large-capacity tanks for storing slush hydrogen.

Thermal properties and microstructure of Al–Sn alloys

The Al–Sn alloys feature excellent wear and corrosion resistance, along with good mechanical properties. They are mostly used as bearing materials. However, the application of these alloys as phase change materials (PCMs) for thermal energy storage (TES) has recently been suggested. To assess the adequacy of these alloys in a given area, a detailed evaluation of their thermal properties is required. In the present study, Al–Sn alloys with 11.7, 22.4, 32.8, 41.1, and 53.4 at.% Sn were produced by melting of pure metals. The melt was continuously stirred to avoid segregation, after which casting was carried out in a stainless steel mold. The obtained ingots had a homogeneous microstructure without the appearance of cracks and pores. The thermal diffusivities of the solid Al–Sn alloys in the temperature interval 25–150 °C were measured using the light flash method. The densities at room temperature were measured by the Archimedes method, and the specific heat capacities at different temperatures were calculated using the calculation of phase diagrams (CALPHAD) method. Then the thermal conductivities for studied Al–Sn alloys were obtained by the specific conversion equation. The phase transition temperatures and related heat effects were studied using differential scanning calorimetry (DSC). Variations of thermal conductivity with composition and temperature were determined as well as variation of latent heat of fusion with alloy composition. Moreover, the microstructures and phase compositions of the alloys were examined using scanning electron microscopy (SEM) combined with energy dispersive spectrometry (EDS). The present research results provide important information on the thermal properties and microstructure of the Al–Sn alloys for designing new PCM for thermal energy storage.

Molecular dynamics study on phase change properties and their nano-mechanism of sugar alcohols: Melting and latent heat

Sugar alcohol phase change materials have gained considerable attention for heat storage in recent years owing to their higher thermal conductivity and larger latent heat compared to traditional paraffin materials. However, knowledge about the reason of large latent heat and latent heat difference among diverse sugar alcohols as well as the mechanism of melting process remains elusive. In this study, molecular dynamics simulation was employed to investigate the melting process and latent heat of four sugar alcohols (glycerol, erythritol, arabinitol, and mannitol). Melting points and latent heat of fusion were determined first, different melting temperatures were observed under different one-dimensional heat conduction directions in several sugar alcohols. It was found that the strength of intermolecular interactions within molecular crystal layers has a positive correlation with the anisotropic melting tendencies, which can be more intuitively reflected by the difference in the number of hydrogen bonds within the molecular layers. In addition, the decomposition of the latent heat of fusion revealed that the latent heat is mainly composed of van der Waals and Coulombic contributions, where the interaction between hydroxyl groups accounts for a major part. Hydrogen bond analysis demonstrated that the latent heat of fusion is partly due to the breakage of hydrogen bonds during the phase transition of melting. It was also noted that the differences in the hydrogen bonding lifetimes between different sugar alcohols may be related to the magnitude of latent heat of fusion. Erythritol and mannitol which coincidentally happened to have an even number of carbon atoms can fulfill the properties of better PCMs compared to glycerol and arabinitol, which have an odd number of carbons. Those results will pave the way for better design optimization and performance evaluation of sugar alcohols as phase change materials.

The Specificity of Determining the Latent Heat of Solidification of Cast Hypoeutectic AlSiCu Alloys Using the DSC Method.

Latent heat is commonly measured using Differential Thermal Analysis (DTA) or Differential Scanning Calorimetry (DSC) or calculated using software packages (Thermo-Calc). In this study, the DSC method was used to comprehensively evaluate the accuracy of calculated latent heat for a specific range of cast AlSiCu alloys, considering their solidification under different cooling conditions. The tests involved varying concentrations of two crucial alloying elements: wSi (5, 7, and 9%) and wCu (1, 2, and 4%). All selected alloys were analyzed under three distinct cooling/heating rates: 6, 10, and 50 °C/min. The Thermo-Calc method was used in this work to calculate the latent heats of the investigated alloys. The results obtained show good agreement between the measured and calculated values. The increase in silicon content in the investigated alloys from 4.85% to 9.85% resulted in the increase in latent heat from 407.6 kJ/kg to 467.5 kJ/kg. Higher cooling rates, such as 50 °C/min, resulted in a reduced latent heat release compared to slower rates such as 10 °C/min and 6 °C/min.

Sustainable and Robust Cellulose‐Based Core–Shell Hydrogels Recycled from Waste Cotton Fabrics as High‐Performance Food Coolants

AbstractIdeal temperature condition is one of the essential determinants that critically impact the quality of food products. Conventional water‐based ice cubes present challenges from meltwater being breeding grounds for microorganisms and heightening the risk for cross‐contamination. Hereby, the presented cellulose‐based hydrogels crosslinked by epichlorohydrin are dip‐coated with alginate/calcium chloride to form a core–shell structure for achieving the critical benchmarks of an ideal food coolant with limited meltwater production, high‐water retention capacity, and high mechanical strength. The structures and properties of the hydrogels before and after freeze–thaw cycles are characterized by scanning electron microscopy, compressive test, water retention test, and differential scanning calorimetry. All formulated hydrogels demonstrate promising compressive strength, latent heat of fusion, and water retention properties. Notably, the C2A10Cl hydrogel exhibits a maximum compressive strength of 144.7 kPa and high latent heat of fusion of 272.5 J g–1, which is better than previously reported sustainable hydrogel coolants. Furthermore, comparison studies reveal that the cellulose‐based hydrogels demonstrate a similar thawing pattern to conventional ice cubes but without the generation of any meltwater. The temperature of blueberries can be cooled down from 22 to 3.9 °C in 32 min by the hydrogels and in 26 min by ice cubes, respectively.

Phase change material properties identification for the design of efficient thermal management system for cylindrical Lithium-ion battery module

Performance and life of Lithium-ion battery packs in EVs and energy storage applications are limited by the thermal profile of cells during its life. Passive cooling technique based on Phase Change Material (PCM) is employed for mitigating thermal issues associated with Lithium-ion cells. The challenge with PCM materials is the trade-off between its latent heat of fusion, thermal conductivity and specific heat. Detailed CFD analysis is carried out to study the impact of PCM thermal properties on battery pack thermal profile and provide guidelines for PCM properties selection and usage of existing PCM materials. Impact of critical PCM properties such as latent heat (100–250 kJkg−1), thermal conductivity (0.2–23 Wm−1K−1), melting temperature and thickness of PCM material on thermal performance of a battery module during rapid discharge rate of 25 A (3.2C) is investigated. Battery module maximum temperature (Tmax) reaches 54°C and temperature difference (∆T) to 5.5°C while operating at 35°C with 124 kJkg−1and 0.2 Wm−1K−1. It is found that, PCM with higher latent heat (≥ 175 kJkg−1), thermal conductivity (≥ 3 Wm−1K−1), PCM thickness (≥ 3 mm) and appropriate phase change temperature 41-44°C exhibit improved heat dissipation for high discharge rates by effectively reducing the Tmax to 44.4°C and ∆T to 2.4°C (25 A and 35°C ambient). Further, ways to mitigate low latent heat capacity and thermal conductivity of PCM through increasing PCM material usage (i.e. inter cell distance) is emphasized. Results of the present study can be considered as a design tool for PCM development engineers which could be cost effective both in-terms of development time and effort.

Prediction of thermo-physical properties and evaluation of thermal energy storage performance of phase change materials based on silicone rubber/graphite (Q/G) composites

ABSTRACT Phase change composite materials (PCCMs) are a type of thermal energy storage system known for their high latent heat of fusion. In this study, PCCM samples based on peroxide-cured silicone rubber (Q) were prepared using a simple soaking procedure in molten Paraffin Wax (PW). At any fixed amount of peroxide, the rubber base samples were filled with varying amounts of graphite powder (G), 4 to 8 Wt.%, to improve the thermo-physical properties. The effect of peroxide and graphite content was then evaluated on the PW loading, PW leakage, and thermal storage performance of the resulting Q/G/PW composites. It was found that the highest ratio of the PW loading to PW leakage occurs at a peroxide content of 6 Wt.%. Moreover, the graphite particles demonstrate a significant role in PW trapping inside the rubber structure and lowering the PW leakage. Finally, the thermal studies showed that the Q/G/PW composite containing 6 wt.% of peroxide and 4 wt.% of graphite has the highest latent heat of 111.5 J/g with a PW loading of 15.2%. This sample also had the lowest thermal diffusivity and the slowest cooling and heating rate.

Thermal Properties of Disodium Hydrogen Phosphate Dodecahydrate–Coated Metal Foam/Sodium Acetate Trihydrate Composite as Phase Change Material

Abstract Salt hydrates, like the sodium acetate trihydrate (SAT), possess a remarkable ability to store copious amounts of thermal energy, thanks to their ingenious utilization of a high latent heat of fusion. This unique property makes them a compelling choice for various energy storage applications. In this study, aluminum and copper foams with pore sizes of 40, 80, and 110 pores per inch (PPI) coated with disodium hydrogen phosphate dodecahydrate were prepared, and their effects on the SAT solidification temperature, latent heat of fusion, and thermal conductivity were investigated. The samples' thermal conductivity was measured using the guarded heat flow method. Thermal properties, including latent heat of fusion and supercooling were measured using the T-History method. The results showed that the metal foam matrix is an effective method of enhancing the thermal conductivity of SAT while occupying a small volume of the composite. The copper foam with a PPI of 80 was able to increase the effective thermal conductivity to 2.62 W/(m⋅K), an increase of 388.15% compared to pure SAT while occupying approximately 6.5% of the composite volume. The T-History results showed a solidification temperature of 57.52 °C along with a super cooling of 3.28 °C for the same sample set. Furthermore, it was also found that copper samples significantly outperformed the aluminum ones, despite the higher porosity.

Three-dimensional solidification modeling of various materials using the lattice Boltzmann method with an explicit enthalpy equation.

Based on the mesoscopic scale, the lattice Boltzmann method (LBM) with an enthalpy-based model represented in the form of distribution functions is widely used in the liquid-solid phase transition process of energy storage materials due to its direct and relatively accurate characterization of the presence of latent heat of solidification. However, since the enthalpy distribution function itself contains the physical properties of the material, these properties are transferred along with the enthalpy distribution function during the streaming process. This leads to deviations between the enthalpy-based model when simulating the phase transition process of different materials mixed and the actual process. To address this issue, in this paper, we construct an enthalpy-based model for different types of materials. For multiple materials, various forms of enthalpy distribution functions are employed. This method still uses the form of enthalpy distribution functions for collisions and streaming processes among the same type of substance, while for heat transfer between different materials, it avoids the direct transfer of enthalpy distribution functions and instead applies a source term to the enthalpy distribution functions, characterizing the heat transfer between different materials through the energy change before and after mixing based on the temperature. To verify the accuracy of the method proposed in this paper, a detailed solidification model for two different materials is constructed using the example of water droplets solidifying in air, and the results are compared with experimental outcomes. The results of the simulation show that the model constructed in this paper is largely in line with the actual process.

Effects of microencapsulated phase change materials on the thermal performance of gypsum board

Microencapsulated phase change materials (MePCMs) were fabricated via sol–gel synthesis, with nano-SiO2 acting as shell, lauric acid (LA) and myristic acid (MA) binary eutectic mixture as core materials, and then MePCMs were incorporated in gypsum. The thermal performances of LA-MA@nano-SiO2 MePCM as well as MePCM based gypsum board were systematically analyzed. The results show that the absorbed LA-MA is distributed uniformly in the pores and shows optimum homogenous morphology, which can significantly improve the thermal stability and durability. The heat absorption and release rate of the LA-MA/nano-SiO2 MePCM is enhanced compared with LA-MA eutectic mixture. When the core–shell ratio was 1:1, the encapsulation rate of LA-MA/nano-SiO2 MePCM is the highest, and relatively the melting heat as well as the solidification heat is the highest, with the leakage rate of LA-MA/nano-SiO2 MePCM controlled under less than 6 % after 200 times hot and cold cycle. Incorporating LA-MA@nano-SiO2 MePCM into gypsum acts properly in temperature control and postpones the temperature fluctuation.

Improved solar still productivity using PCM and nano- PCM composites integerated energy storage

The study investigates the impact of Phase Change Material (PCM) and nano Phase Change Materials (NPCM) on solar still performance. PCM and a blend of NPCM are placed within 12 copper tubes submerged in 1 mm of water to enhance productivity. Thermal performance is assessed across four major scenarios with a fixed water level of 1 mm in the basin. These scenarios include the conventional still, equipped with 12 empty copper rods and 142 g of PCM in each tube, as well as stills with NPCM Samples 1 and 2. Sample 1 contains 0.75% nanoparticle concentration plus 142 g of PCM in the first 6 tubes, while Sample 2 features 2% nanoparticle concentration plus 142 g of PCM in the subsequent 6 tubes. Aluminum oxide (Al2O3) nanoparticles ranging in size from 20 to 30 nm are utilized, with paraffin wax (PW) serving as the latent heat storage (LHS) medium due to its 62 °C melting temperature. The experiments are conducted under the local weather conditions of Vaddeswaram, Vijayawada, India (Latitude-80.6480 °E, Longitude-16.5062 °N). A differential scanning calorimeter (DSC) is utilized to examine the thermal properties, including the melting point and latent heat fusion, of the NPCM compositions. Results demonstrate that the addition of nanoparticles enhances both the specific heat capacity and latent heat of fusion (LHF) in PCM through several mechanisms, including facilitating nucleation, improving energy absorption during phase change, and modifying crystallization behavior within the phase change material. Productivity and efficiency measurements reveal significant improvements: case 1 achieves 2.66 units of daily production and 46.23% efficiency, while cases 2, 3, and 4 yield 3.17, 3.58, and 4.27 units of daily production, respectively. Notably, the utilization of NPCM results in a 60.37% increase overall productivity and a 68.29% improvement in overall efficiency.

Numerical simulation of solidification of molten slag impacting inclined wall in boiler based on smoothed particle hydrodynamics method

In order to study the process of high temperature liquid slag impinging on the wall, the slagging phase change is produced by combustion of high alkali coal in a boiler chamber. In this paper, based on the smoothed particle hydrodynamics (SPH) method, the flow spreading and solidification model of slag particles hitting the inclined wall are established, and the dynamic process of flow spreading and the phase change of slag particles hitting the wall are analyzed by simulating the deposition process of the phase change of slag particles hitting the wall. The effects of different inclination angles of the wall on its deformation and solidification heat transfer are further discussed. It is shown that the change of inclination angle during the impact of single slag on the wall has a greater influence on the spreading flow process. During the impact of single/double slag on the wall with different inclination angles, the time taken by the double slag to reach the final spreading length and complete phase transition is nearly five times longer than that of the single slag. The direction of slag impact also has an effect on the spreading and phase transition. This SPH method provides a novel numerical simulation idea to study the kinetic behavior of molten slag hitting the wall and the problems related to phase change deposition in boilers.

An efficient molten steel slag gas quenching process: Integrating carbon solidification and waste heat recovery

The iron and steel-making industries have garnered significant attention in research related to low-carbon transitions and the reuse of steel slag. This industry is known for its high carbon emissions and the substantial amount of steel slag it generates. To address these challenges, a waste heat recovery process route has been developed for molten steel slag, which integrates CO2 capture and fixation as well as efficient utilization of steel slag. This process involves the use of lime kiln flue gas from the steel plant as the gas quenching agent, thereby mitigating carbon emissions and facilitating carbonation conversion of steel slag while simultaneously recovering waste heat. The established carbonation model of steel slag reveals that the insufficient diffusion of CO2 gas molecules within the product layer is the underlying mechanism hindering the carbonation performance of steel slag. This finding forms the basis for enhancing the carbonation performance of steel slag. The results of Aspen Plus simulation indicate that 1 t of steel slag (with a carbonation conversion rate of 15.169 %) can fix 55.19 kg of CO2, process 6.08 kmol of flue gas (with a carbon capture rate of 92.733 %), and recover 2.04 GJ of heat, 0.43 GJ of exergy, and 0.68 MWh of operating cost. These findings contribute to the development of sustainable and efficient solutions for steel slag management, with potential applications in the steel production industry and other relevant fields.