Laser-induced Periodic Surface Structures Research Articles

Biomimetic, antiadhesive surface structure inspired by the calamistra setae of cribellate spiders for electrospun nanofiber handling

IntroductionDue to their excellent surface-to-volume ratio, nanofibers (i.e., fibers with a diameter of approximately 10 to 800 nm) are of increasing interest to engineers and scientists in a broad spectrum of applications. However, due to van der Waals forces, these nanofibers tend to adhere strongly to any surface, which makes further processing very challenging. In nature, we find animals that can easily handle nanofibers: Cribellate spiders use a comb-like structure, the so-called calamistrum, to produce, handle, and process nanofibers. Due to a fingerprint-like surface nanostructure, nanofibers do not adhere to the calamistrum. The principle interaction between this fingerprint-like surface nanostructure and single nanofibers has recently been described in a publication. The fingerprint-like surface structure was replicated on a technical metal surface using laser-induced periodic surface structures, which resulted in material properties resembling those of the natural model.MethodsWe went a step further and took a closer look on an additional structural feature of the calamistrum much larger than the fingerprint-like surface structure. A theoretical approach to describing the influence of a fiber preload, which may become a dominant effect if the fiber dimensions are small compared to the surface structure dimensions, on the adhesion of the fiber to these large surface structures was derived. Our theory was verified experimentally for artificial electrospun polyamide 6 nanofibers on surface-structured samples made of titanium alloy.Results and ConclusionA dramatic reduction in adhesion compared to unstructured, flat surfaces was proven. Therefore, such a surface structure can be used for tools or parts of tools during nanofiber production (e.g., as part of the electrospinning process) to reduce the adhesion of the nonwoven fabric and thus facilitate the handling and processing of the nanofibers during production.

Dynamics of Sliding Friction between Laser-Induced Periodic Surface Structures (LIPSS) on Stainless Steel and PMMA Microspheres.

In this work, we investigated the sliding friction measured between poly(methyl methacrylate) (PMMA) colloidal probes with two different diameters D (1.5 and 15 μm) and laser-induced periodic surface structures (LIPSS) on stainless steel with periodicities Λ of 0.42 and 0.9 μm, when the probes are elastically driven along two directions, perpendicular and parallel to the LIPSS. The time evolution of the friction shows the characteristic features of a reverse stick-slip mechanism recently reported on periodic gratings. The morphologies of colloidal probes and modified steel surfaces are geometrically convoluted in the atomic force microscopy (AFM) topographies simultaneously recorded with the friction measurements. The LIPSS periodicity is only revealed with smaller probes (D = 1.5 μm) and when Λ takes the largest value of 0.9 μm. The average value of the friction force is found to be proportional to the normal load, with a coefficient of friction μ varying between 0.23 and 0.54. The values of μ are rather independent of the direction of motion, and they reach their maximum when the small probe is scanned on the LIPSS with the larger periodicity. The friction is also found to decrease with increasing velocity in all cases, which is attributed to the corresponding decrease of the viscoelastic contact time. These results can be used to model the sliding contacts formed by a set of spherical asperities of different sizes driven on a rough solid surface.

Laser-driven self-organized evolution of 1D- and 2D-Nanostructures from metal thin-films on silicon: Influence of alloying and oxidation

One- and two-dimensional laser-induced periodic surface structure (LIPSS) formation of various metal (Ag, Cu, Fe, Zn, Ti) thin films on silicon wafers is achieved by irradiation with circularly polarized 532 nm nanosecond laser pulses. The occurrence and the evolution of pseudo-1D linear periodic, 2D honeycomb-like structures, and 2D periodic nanoparticle arrays were mapped for each element in dependence on the energy applied, i.e. the effective pulse number, and the metal thin film thickness. Samples series with increasing pulse counts monitor, like snapshots, the progressive pattern evolution. Because the metal thin films are of nanometer thickness only, the co-structuring of the silicon substrate must be taken into account in all cases. Even more complex are LIPSS formations on samples carrying two stacked thin films. The LIPSS formation process of thin films becomes rather complex as soon as co-structuring of the substrate, oxidation of the material, and alloy formation with substrate material or a potential second thin film layer are considered. All these effects affect the morphology of the formed LIPSS patterns.

Laser-induced periodic surface structuring for secondary electron yield reduction of copper: dependence on ambient gas and wavelength

One of the main limitations for future high-performance accelerators operating with positively charged particles is the formation of an electron-cloud inside the beam vacuum chamber, giving rise to instabilities. The Secondary Electron Yield (SEY) of the beam-facing surfaces gives a measure of the mechanism which drives this phenomenon. The laser-induced periodic structure formation on Cu surfaces has been demonstrated as a promising process to reduce SEY. In view of applications in beam chambers, we studied the laser process influence on SEY for 515 and 1030 nm wavelength femtosecond pulses on copper in different ambiences (air, nitrogen, vacuum). Depending on used process conditions, the surface composition differs, structures with varying aspect ratio are formed, i.e., periodic ripples and large-scale channels. Treatment in air at 515 nm is the most efficient for the formation of deeper structures allowing SEY maximum reduction first down to 1.6–1.7 and then below unity upon electron irradiation, thereby totally suppressing electron-cloud. Increasing the laser fluence, SEY will further reduce due to surface roughness enhancement via nanoparticle redeposition. This study reveals the fundamental role of LIPSS treatments to enable surface treatment in large-scale accelerator installations, where particle-free components are desired, and paves the way to potential future applications.

Structural Color Generation on Transparent and Flexible Substrates by Nanosecond Laser Induced Periodic Surface Structures

AbstractLaser patterning to fabricate micro/nanoscale structures attracts enormous attention as they find many functional applications owing to their controllable structure and unique properties. The present work proposes a unique solution‐based method to fabricate laser‐induced periodic surface structure (LIPSS) patterns on a thin film of Titanium (IV) butoxide and Ag organometallic (OM) solution‐coated glass substrates with near infra‐red (NIR) nanosecond (ns) laser. The formation of periodic patterns has been confirmed, the thin film solution concentration affects the LIPSS pattern thickness and a continuous pattern is achieved with the diluted solution. Parametric studies demonstrate that the LIPSS patterns could be achieved with optimal solution dilution, laser fluence, scan speed, and pulse duration. A high power and faster scan speed result in discontinued, and defective patterns. The photothermal process such as material reorganization followed by electromagnetic absorption that takes place during laser patterning is mainly responsible for the fabrication of controlled structures. LIPSS patterned surfaces exhibit iridescent surface coloration while illuminated with white light, and the color spectrum from red to blue is distinguished. LIPSS patterned substrates serve as mold and structures are transferrable to the poly dimethyl siloxane (PDMS) film and exhibit iridescent structural coloration like LIPSS patterned substrates.

High‐Quality Femtosecond Laser Surface Micro/Nano‐Structuring Assisted by A Thin Frost Layer

AbstractFemtosecond laser ablation has been demonstrated to be a versatile tool to produce micro/nanoscale features with high precision and accuracy. However, the use of high laser fluence to increase the ablation efficiency usually results in unwanted effects, such as redeposition of debris, formation of recast layer, and heat‐affected zone in or around the ablation craters. Here this limitation is circumvented by exploiting a thin frost layer with a thickness of tens of microns, which can be directly formed by the condensation of water vapor from the air onto the exposed surface whose temperature is below the freezing point. When the femtosecond laser beam is focused onto the target surface covered with a thin frost layer, only the local frost layer around the laser‐irradiated spot melts into water, helping to boost ablation efficiency, suppress the recast layer, and reduce the heat‐affect zone, while the remaining frost layer can prevent ablation debris from adhering to the target surface. By this frost‐assisted strategy, high‐quality surface micro/nano‐structures are successfully achieved on both plane and curved surfaces at high laser fluences, and the mechanism behind the formation of high‐spatial‐frequency (HSF) laser‐induced periodic surface structures (LIPSSs) on silicon is discussed.

Carbonization of a Molybdenum Substrate Surface and Nanoparticles by a One-Step Method of Femtosecond Laser Ablation in a Hexane Solution.

Molybdenum carbides (MoC and Mo2C) are being reported for various applications, for example, catalysts for sustainable energies, nonlinear materials for laser applications, protective coatings for improving tribological performance, and so on. A one-step method for simultaneously fabricating molybdenum monocarbide (MoC) nanoparticles (NPs) and MoC surfaces with a laser-induced periodic surface structure (LIPSS) was developed by using pulsed laser ablation of a molybdenum (Mo) substrate in hexane. Spherical NPs with an average diameter of 61 nm were observed by scanning electron microscopy. The X-ray diffraction pattern and electron diffraction (ED) pattern results indicate that a face-centered cubic MoC was successfully synthesized for the NPs and on the laser-irradiated area. Notably, the ED pattern suggests that the observed NPs are nanosized single crystals, and a carbon shell was observed on the surface of MoC NPs. The X-ray diffraction pattern of both MoC NPs and LIPSS surface indicates the formation of FCC MoC, agreeing with the results of ED. The results of X-ray photoelectron spectroscopy also showed the bonding energy attributed to Mo-C, and the sp2-sp3 transition was confirmed on the LIPSS surface. The results of Raman spectroscopy have also supported the formation of MoC and amorphous carbon structures. This simple synthesis method for MoC may provide new possibilities for preparing Mo x C-based devices and nanomaterials, which may contribute to the development of catalytic, photonic, and tribological fields.

Wrinkled Interfaces: Taking Advantage of Anisotropic Wrinkling to Periodically Pattern Polymer Surfaces.

Periodically patterned surfaces can cause special surface properties and are employed as functional building blocks in many devices, yet remaining challenges in fabrication. Advancements in fabricating structured polymer surfaces for obtaining periodic patterns are accomplished by adopting "top-down" strategies based on self-assembly or physico-chemical growth of atoms, molecules, or particles or "bottom-up" strategies ranging from traditional micromolding (embossing) or micro/nanoimprinting to novel laser-induced periodic surface structure, soft lithography, or direct laser interference patterning among others. Thus, technological advances directly promote higher resolution capabilities. Contrasted with the above techniques requiring highly sophisticated tools, surface instabilities taking advantage of the intrinsic properties of polymers induce surface wrinkling in order to fabricate periodically oriented wrinkled patterns. Such abundant and elaborate patterns are obtained as a result of self-organizing processes that are rather difficult if not impossible to fabricate through conventional patterning techniques. Focusing on oriented wrinkles, this review thoroughly describes the formation mechanisms and fabrication approaches for oriented wrinkles, as well as their fine-tuning in the wavelength, amplitude, and orientation control. Finally, the major applications in which oriented wrinkled interfaces are already in use or may be prospective in the near future are overviewed.

Surface Nanotexturing of Boron-Doped Diamond Films by Ultrashort Laser Pulses.

Polycrystalline boron-doped diamond (BDD) films were surface nanotextured by femtosecond pulsed laser irradiation (100 fs duration, 800 nm wavelength, 1.44 J cm-2 single pulse fluence) to analyse the evolution of induced alterations on the surface morphology and structural properties. The aim was to identify the occurrence of laser-induced periodic surface structures (LIPSS) as a function of the number of pulses released on the unit area. Micro-Raman spectroscopy pointed out an increase in the graphite surface content of the films following the laser irradiation due to the formation of ordered carbon sites with respect to the pristine sample. SEM and AFM surface morphology studies allowed the determination of two different types of surface patterning: narrow but highly irregular ripples without a definite spatial periodicity or long-range order for irradiations with relatively low accumulated fluences (<14.4 J cm-2) and coarse but highly regular LIPSS with a spatial periodicity of approximately 630 nm ± 30 nm for higher fluences up to 230.4 J cm-2.

Pulse-to-pulse ultrafast dynamics of highly photoexcited Ge2Sb2Te5 thin films

Observing ultrafast pulse-to-pulse dynamics of highly photoexcited materials could foster a comprehensive understanding of the initial stage of irreversible photoinduced events, such as phase change, structural deformation, and laser ablation. In this study, using high-repetition-rate single-shot spectroscopy and a laser microscope, the pulse-to-pulse ultrafast dynamics of energy relaxation in Ge2Sb2Te5 thin films are revealed under high-density photoexcitation that induces sequential events involving the crystalline-to-amorphous phase transition, melt and quench processes, and formation of laser-induced periodic surface structures (LIPSSs). Above the threshold excitation density for LIPSS formation, the first excitation pulse induces the transient transmittance change of the crystalline phase in a picosecond timescale, and subsequent pulses provoke the amorphous phase energy relaxation with a long decay time of hundreds of picoseconds. We observed that the subsequent pulses gradually reduce the amplitude and decay time of the transient transmittance, leading to efficient energy relaxation and LIPSS formation in the photoinduced amorphous phase.

Femtosecond Bessel beam induced ladder-like LIPSS on trimetallic surface for SERS-based sensing of Tetryl and PETN

Laser-induced periodic surface structures (LIPSS) have emerged as a potential branch of nanophotonics, offering unparalleled applications in numerous other research fields such as on-chip microelectronics, hydrogen evolution, solar-energy conversion, photodetectors, photocatalysis, and sensing. In this study, for the first time, we have created novel, Ag-Au-Cu alloyed trimetallic, ladder-like LIPSS nanostructures engaging an axicon-generated femtosecond Bessel beam. The LIPSS formation mechanism through modulation of ablation fluence profile, involving interference of photon-induced surface plasmon polariton with incident beam, has been meticulously divulged. The overlapping feature of Bessel beam profiles has been considered to improve the coupling of electromagnetic modes with the pre-patterned surfaces. The period (Λ) of the fabricated low spatial frequency LIPSS has been estimated to be 540 ± 12 nm. Also, as a comparative study, the distinct topographical features of nanostructures generated under a Gaussian beam with an identical fluence has also been presented. Additionally, these trimetallic plasmonic nanostructures have demonstrated outstanding excellence as active surface-enhanced Raman scattering substrates for sensing applications. Traces (200 nM) of real-time explosives such as Tetryl and pentaerythritol tetranitrate (PETN) have been detected, while achieving enhancement factors in the range of 105, making these viable for practical applications.

Two-dimensional laser-induced periodic surface structures formed on crystalline silicon by GHz burst mode femtosecond laser pulses

Femtosecond laser pulses with GHz burst mode that consist of a series of trains of ultrashort laser pulses with a pulse interval of several hundred picoseconds offer distinct features in material processing that cannot be obtained by the conventional irradiation scheme of femtosecond laser pulses (single-pulse mode). However, most studies using the GHz burst mode femtosecond laser pulses focus on ablation of materials to achieve high-efficiency and high-quality material removal. In this study, we explore the ability of the GHz burst mode femtosecond laser processing to form laser-induced periodic surface structures (LIPSS) on silicon. It is well known that the direction of LIPSS formed by the single-pulse mode with linearly polarized laser pulses is typically perpendicular to the laser polarization direction. In contrast, we find that the GHz burst mode femtosecond laser (wavelength: 1030 nm, intra-pulse duration: 220 fs, intra-pulse interval time (intra-pulse repetition rate): 205 ps (4.88 GHz), burst pulse repetition rate: 200 kHz) creates unique two-dimensional (2D) LIPSS. We regard the formation mechanism of 2D LIPSS as the synergetic contribution of the electromagnetic mechanism and the hydrodynamic mechanism. Specifically, generation of hot spots with highly enhanced electric fields by the localized surface plasmon resonance of subsequent pulses in the bursts within the nanogrooves of one-dimensional LIPSS formed by the preceding pulses creates 2D LIPSS. Additionally, hydrodynamic instability including convection flow determines the final structure of 2D LIPSS.

Structural and Functional Picosecond Laser Modification of the Nimonic 263 Superalloy in Different Environmental Conditions and Optimization of the Irradiation Process.

In this experimental study, picosecond laser treatment was performed on a nickel-based superalloy Nimonic 263, aiming to investigate the surface effects induced by irradiation in different atmospheric conditions and, concerning changes in surface composition, regarding the possibility for improvement of its functionality. Besides the varying laser parameters, such as a number of pulses and pulse energy, environmental conditions are also varied. All surface modifications were carried out in standard laboratory conditions and a nitrogen- and argon-rich atmosphere. The resulting topography effects depend on the specific laser treatment and could be categorized as increased roughness, crater formation, and formation of the laser-induced periodic surface structures (LIPSS). Changes in the chemical surface composition are distinguished as the potential formation of the protective oxides/nitrides on the sample surface. Numerous characterization techniques analyse the resulting effects on the topography and surface parameters. The multi-response parametric optimization of the picosecond laser process was performed using an advanced statistical method based on Taguchi's robust parameter design. Finally, the optimal parameter conditions for Nimonic 263 modification are suggested.

Ultrafast Laser Patterning of Metals Commonly Used in Medical Industry: Surface Roughness Control with Energy Gradient Pulse Sequences

Ultrafast laser ablation is widely used as a versatile method for accurate micro-machining of polymers, glasses and metals for a variety of industrial and biomedical applications. We report on the use of a novel process parameter, the modulation of the laser pulse energy during the multi-scan texturing of surfaces. We show that this new and straightforward control method allows us to attain higher and lower roughness (Ra) values than the conventional constant pulse energy irradiation sequence. This new multi-scanning laser ablation strategy was conducted on metals that are commonly used in the biomedical industry, such as stainless steel, titanium, brass and silver samples, using a linear (increasing or decreasing) gradient of pulse energy, i.e., varying the pulse energy across successive laser scans. The effects of ablation were studied in terms of roughness, developed interfacial area ratio, skewness and ablation efficiency of the processed surfaces. Significantly, the investigation has shown a global trend for all samples that the roughness is minimum when a decreasing energy pulse sequence is employed, i.e., the irradiation sequence ends up with the applied laser fluences close to threshold laser fluences and is maximum with increasing energy distribution. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis on single craters with the three different energy deposition conditions revealed a chaotic and random material redistribution in the cases of uniform and increasing energy distributions and the presence of regular laser-induced periodic surface structures (LIPSS) at the bottom of the ablation region in the case of decreasing energy distribution. It is also shown that the ablation efficiency of the ablated surfaces does not significantly change between the three cases. Therefore, this novel energy control strategy permits the control of the roughness of the processed surfaces without losing the ablation efficiency.

Femtosecond laser structuring in the fabrication of periodic nanostructure on titanium for enhanced photoelectrochemical dopamine sensing performance

Femtosecond laser structuring in the fabrication of periodic nanostructure on titanium for enhanced photoelectrochemical dopamine sensing performance was reported. The formation of laser induced periodic surface structures (LIPSS) upon titanium foil depended on the polarization of the femtosecond laser beam. When linearly and radially polarized femtosecond laser beam interacted with titanium foil, LIPSS were generated on titanium surface and further used for the fabrication of electrode material in photoelectrochemical dopamine sensing. Field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS), and UV–vis absorption spectra were performed to study the surface characteristics of the laser treated titanium foil. The results revealed that low spatial frequency LIPSS (LSFL) formation occurred at both cases of the linearly and radially polarized laser treated titanium foil with a period of about 350 and 250 nm and owned the significant surface chemical and structural modification (abundant Ti4+ state and hydroxyl functional group), especially in term of radially polarized laser treated titanium foil. The radially polarized laser treated titanium foil owning optimal surface structural modification contributed multiple catalytically active sites and made the outstanding photoelectrochemical performance of dopamine sensing. It was concluded that femtosecond laser surface structuring made it possible to modify the surface characteristics of objects for future construction of sensing platforms.

Dynamics and Processes on Laser-Irradiated Surfaces.

The modification of solid surfaces via the impacts of intense laser pulses and the dynamics of the relevant processes are reviewed. We start with rather weak interactions on dielectric materials, based on non-linear absorption across the bandgap and resulting in low-level local effects like electron and individual ion emission. The role of such locally induced defects in the cumulative effect of incubation, i.e., the increase in efficiency with the increasing number of laser pulses, is addressed. At higher excitation density levels, due to easier laser-material coupling and higher laser fluence, the energy dissipation is considerable, leading to lattice destabilization, surface relaxation, ablation, and surface modification (e.g., laser-induced periodic surface structures). Finally, a short list of possible applications, namely in the field of wettability, is presented.

Femtosecond laser surface modification of 4H-SiC improves machinability

The high brittleness and hardness are harmful to the machinability of silicon carbide (SiC). To improve machinability, femtosecond laser (fs laser) surface modification was conducted. The results of scratching test for modification surface showed the fluctuation of tangential force and coefficient of friction (COF) and the decrease of energy of acoustic emission peak. COF under various axial loads tends to be 0.2. The scratching profile has a conformal shape and deeper depth. Experiments elucidate that machinability is improved by fs laser surface modification due to surface decomposition and laser-induced periodic surface structures. Although fs laser processing was treated as cold processing to some extent, the heat-related phenomena were non-negligible in SiC processing. To reveal the dynamic multi-scale mechanism during fs laser modification, the multi-physics finite element model and the molecular dynamics simulations coupled with a two-temperature model were applied. Multi-scale simulation results revealed that the recoil flow has a high speed of >1.2 m/s and the peak temperature exceeds 8000 K, causing the spatter and heat affect zone. The high electronic temperature gradient is generated during irradiating, causing the subsurface void generation. Consequently, fs laser surface modification can improve machinability, but the heat effect and subsurface void should be cautioned.

λ/20 surface nanostructuring of ZnO by mask-less ultrafast laser processing

Abstract Fabrication of nanostructures with a feature size much smaller than the laser wavelength is challenging due to the optical diffraction limit. It’s well known that the irradiation of polarized ultrafast laser generates periodic nanostructures, so called laser-induced periodic surface structures (LIPSS). Owing to the modulated field, the surface is periodically ablated to form specific patterns, which can be used for some photonic applications including surface-enhanced Raman scattering (SERS). In this paper, we investigate the morphologies of LIPSS on ZnO substrates by mask-less ultrafast laser processing. By adjusting the laser processing parameters, including fluence, pulse number, polarization, and pulse duration, the homogenous nanostrip array and nanopillar array are created. Furthermore, by adjusting the laser fluence, a single nanogroove with a width of ∼20 nm and a single nanocavity with a diameter of ∼24 nm are created. The gold nanoparticles are then coated on the ZnO nanopillar array for SERS application. We found that the concentration of defects in ZnO substrate is increased by the laser irradiation, which is beneficial for SERS performances to achieve an enhancement factor of SERS as high as 2.28 × 107.

Femtosecond Laser-Induced Periodic Surface Structures in Titanium-Doped Diamond-like Nanocomposite Films: Effects of the Beam Polarization Rotation.

We study the properties of laser-induced periodic surface structures (LIPSS) formed on titanium-doped diamond-like nanocomposite (DLN) a-C:H:Si:O films during ablation processing with linearly-polarized beams of a visible femtosecond laser (wavelength 515 nm, pulse duration 320 fs, pulse repetition rates 100 kHz-2 MHz, scanning beam velocity 0.05-1 m/s). The studies are focused on (i) laser ablation characteristics of Ti-DLN films at different pulse frequencies and constant fluence close to the ablation threshold, (ii) effects of the polarization angle rotation on the properties of low spatial frequency LIPSS (LSFL), and (iii) nanofriction properties of the 'rotating' LIPSS using atomic force microscopy (AFM) in a lateral force mode. It is found that (i) all LSFL are oriented perpendicular to the beam polarization direction, so being rotated with the beam polarization, and (ii) LSFL periods are gradually changed from 360 ± 5 nm for ripples parallel to the beam scanning direction to 420 ± 10 nm for ripples formed perpendicular to the beam scanning. The obtained results are discussed in the frame of the surface plasmon polaritons model of the LIPSS formation. Also, the findings of the nanoscale friction behavior, dependent on the LIPSS orientation relative to the AFM tip scanning direction, are presented and discussed.

Surface Engineering of AgNPs-Decorated Polyetheretherketone.

Metal nanostructure-treated polymers are widely recognized as the key material responsible for a specific antibacterial response in medical-based applications. However, the finding of an optimal bactericidal effect in combination with an acceptable level of cytotoxicity, which is typical for metal nanostructures, prevents their expansion from being more significant so far. This study explores the possibility of firmly anchoring silver nanoparticles (AgNPs) into polyetherether ketone (PEEK) with a tailored surface morphology that exhibits laser-induced periodic surface structures (LIPSS). We demonstrated that laser-induced forward transfer technology is a suitable tool, which, under specific conditions, enables uniform decoration of the PEEK surface with AgNPs, regardless of whether the surface is planar or LIPSS structured. The antibacterial test proved that AgNPs-decorated LIPSS represents a more effective bactericidal protection than their planar counterparts, even if they contain a lower concentration of immobilized particles. Nanostructured PEEK with embedded AgNPs may open up new possibilities in the production of templates for replication processes in the construction of functional bactericidal biopolymers or may be directly used in tissue engineering applications.