Laser-induced Forward Transfer Research Articles

Process and mechanism of depositing silver paste spot via laser-induced forward transfer

Laser-induced forward transfer (LIFT) can realize the laser transfer of silver paste, copper foil, aluminum, and other metal pastes as well as the interconnection of metal structures, which has wide application prospects in the microelectronics industry such as surface coating and circuit printing. In this work, compared with ultrafast laser, a cheaper YAG nanosecond laser was used to transfer silver paste and the effects of process parameters such as laser energy, paste viscosity, gap height and donor thickness, as well as the surface morphology of deposition points on morphology were studied. The feasibility of laser transfer printing from low-viscosity to high-viscosity paste has been proven, and it was also revealed that the deposition threshold of high-viscosity paste varies with the process parameters. In addition, two different voxel deposition mechanisms of the LIFT variable-viscosity silver paste were summarized and analyzed. First, the cavitation bubble pushes the complete jet to form a threshold deposition or no deposition without contacting the substrate. Second, under the instantaneous action of the laser, the cavitation effect is too large to form a jet completely; however, a hollow liquid column is formed and directly contacts the receiving substrate.

Advanced Laser Techniques for the Development of Nature-Inspired Biomimetic Surfaces Applied in the Medical Field

This review focuses on the innovative use of laser techniques in developing and functionalizing biomimetic surfaces, emphasizing their potential applications in the medical and biological fields. Drawing inspiration from the remarkable properties of various natural systems, such as the water-repellent lotus leaf, the adhesive gecko foot, the strong yet lightweight spider silk, and the unique optical structures of insect wings, we explore the potential for replicating these features through advanced laser surface modifications. Depending on the nature and architecture of the surface, particular techniques have been designed and developed. We present an in-depth analysis of various methodologies, including laser ablation/evaporation techniques, such as Pulsed Laser Deposition and Matrix-Assisted Pulsed Laser Evaporation, and approaches for laser surface structuring, including two-photon lithography, direct laser interference patterning, laser-induced periodic surface structures, direct laser writing, laser-induced forward transfer, and femtosecond laser ablation of metals in organic solvents. Additionally, specific applications are highlighted with the aim of synthesizing this knowledge and outlining future directions for research that further explore the intersection of laser techniques and biomimetic surfaces, paving the way for advancements in biomedical applications.

Preparation of magnetic films using the laser induced forward transfer technique

In the study, laser induced forward transfer (LIFT) of magnetic materials such as α-Fe and Nd–Fe–B was performed to directly deposit on a substrate using a YAG laser. Usage of an optical shatter and Galvano scanner enabled us to obtain LIFT-made films with a dotted pattern. The effects of conditions of laser irradiation on the deposited films were investigated. There was a threshold energy density for obtaining α-Fe dot patterns with LIFT. Energy density of a laser beam enabled a larger size of deposited dot patterns under the same laser spot size. In LIFT-prepared α-Fe films, atmosphere during the deposition did not strongly affect the crystalline structure. On the other hand, the deterioration of coercivity and squareness in LIFT-made Nd–Fe–B films was observed under a low vacuum atmosphere of 10 Pa compared with those of LIFT-made ones in a high vacuum of 10−4 Pa. It was also confirmed that Nd–Fe–B films with a coercivity of 290 kA m−1 on paper could be deposited via the LIFT technique.

Graphene-mediated blister-based laser-induced forward transfer of thin and ultra-thin ZrO2

Graphene-mediated blister-based laser-induced forward transfer of thin and ultra-thin ZrO2

Laser-assisted bioprinting of targeted cartilaginous spheroids for high density bottom-up tissue engineering

Multicellular spheroids such as microtissues and organoids have demonstrated great potential for tissue engineering applications in recent years as these 3D cellular units enable improved cell-cell and cell-matrix interactions. Current bioprinting processes that use multicellular spheroids as building blocks have demonstrated limited control on post printing distribution of cell spheroids or moderate throughput and printing efficiency. In this work, we presented a laser-assisted bioprinting approach able to transfer multicellular spheroids as building blocks for larger tissue structures. Cartilaginous multicellular spheroids formed by human periosteum derived cells (hPDCs) were successfully bioprinted possessing high viability and the capacity to undergo chondrogenic differentiation post printing. Smaller hPDC spheroids with diameters ranging from ∼100 to 150µm were successfully bioprinted through the use of laser-induced forward transfer method (LIFT) however larger spheroids constituted a challenge. For this reason a novel alternative approach was developed termed as laser induced propulsion of mesoscopic objects (LIPMO) whereby we were able to bioprint spheroids of up to 300µm. Moreover, we combined the bioprinting process with computer aided image analysis demonstrating the capacity to 'target and shoot', through automated selection, multiple large spheroids in a single sequence. By taking advantage of target and shoot system, multilayered constructs containing high density cell spheroids were fabricated.

Thermal Property Estimation of Thin-Layered Structures by Means of Thermoreflectance Measurement and Network Identification by Deconvolution Algorithm

Abstract Laser-induced forward transfer (LIFT) is a powerful tool for micro and nanoscale digital printing of metals for electronic packaging. In the metal LIFT process, the donor thin metal film is propelled to the receiving substrate and deposited on it. Morphology of the deposited metal varies with the thermodynamic responses of the donor thin film during and after the laser heating. Thus, the thermophysical properties of the multilayered donor sample are important to predict the LIFT process accurately. Here, we investigated thermophysical properties of a 100 nm-thick gold coated on 0.5 mm-thick sapphire and silicon substrates by means of the nanosecond time-domain thermoreflectance (ns-TDTR) analyzed by the network identification by deconvolution (NID) algorithm, which does not require numerical simulation or analytical solution. The NID algorithm enabled us to extract the thermal time constants of the sample from the nanosecond thermal decay of the sample surface. Furthermore, the cumulative and differential structure functions allowed us to investigate the heat flow path, giving the interfacial thermal resistance and the thermal conductivity of the substrate. After calibration of the NID algorithm using the thermal conductivity of the sapphire, the thermal conductivity of the silicon was determined to be 107–151 W/(m K), which is in good agreement with the widely accepted range of 110–148 W/(m K). Our study shows the feasibility of the structure function obtained from the single-shot TDTR experiments for thermal property estimation in laser processing and electronics packaging applications.

Dynamic fluorescent patterns inspired by cuttlefish for anti-counterfeiting applications

Dynamic fluorescent patterns that convert external stimulation into intuitive color changes have drawn significant interest in various fields. However, the complex synthesis of materials with multiple emissions and technical barriers in the flexible fabrication of full-color fluorescent patterns hinder their applicability in diverse scenarios. Here, we present a bioinspired dynamic fluorescent pattern fabricated by femtosecond laser-induced forward transfer (FsLIFT), inspired by cuttlefish. The elastomeric substrate can contract and expand as muscle fibers of cuttlefish, and the patterned red, green, and blue quantum dot (QD) films can be regarded as pigment cells, achieving bionic preparation of function and morphology similar to cuttlefish. Notably, the fluorescent patterns can be modulated by manipulating strains and excitations. Using this bioinspired strategy, we successfully produced an advanced fluorescent anti-counterfeiting label via FsLIFT, which can only be recognized under specific strain and excitation light conditions. These dynamic fluorescent patterns show broad application potential in anti-counterfeiting, wearable devices, and information encryption.

Elucidating the transfer dynamics of high-viscosity silver paste for laser-induced forward transfer of continuous line

Laser-induced forward transfer (LIFT), as an innovative 3D direct-write method, has been increasingly applied for various material printing in many applications. Elucidating the transfer process of paste is crucial to manipulate the printing quality. In this work, the transfer dynamics of high-viscosity silver paste in LIFT of continuous line was systematically investigated based on the cumulative effect from images obtained over hundreds of laser pulses. The influences of process parameters, including the laser energy input (single pulse energy, repetition frequency, and scanning speed) and the thickness of paste film, on the bump height and expansion velocity of bump front were analyzed. With increasing the single pulse energy or repetition frequency, or decreasing the scanning speed or film thickness, the evolution of bump morphology and sputtering varies from just a tiny bump with no sputtering, to a moderate-sized bump with a small amount of sputtering and rebounding, and further to a large bump with intense sputtering and rebounding. A non-dimensional group in terms of Reynolds and Weber numbers was proposed to categorize different evolution regimes and claim the physical mechanism on LIFT of continuous line. When the Reynolds number is greater than 0.01 and the Weber number is greater than 0.1, the inertial effect is sufficient to resist the viscous and capillary effects, inducing the paste to bulge and transfer downwards. A moderate-sized bump with no visibly fragmented sputtering is desirable for the transfer of continuous grid lines. The forming status of grid lines can be predicted according to the behavior of paste transfer, and the predicted grid line state agrees well with the actual state. This can provide process and theoretical references for printing continuous grid lines with LIFT.

Preparation of brittle ITO microstructures using Laser-Induced forward transfer technology

The performance of transparent conductive microstructures plays a significant role in determining the device efficiency. The fabrication of ITO microstructures on the flexible optoelectronic devices remains challenging because of the high-temperature processing requirements and brittleness of the ceramic material. This paper highlights a three-dimensional microfabrication technique that combines sacrificial layer etching and laser-induced transfer. By studying the donor material thickness and the laser energy density, control of the sacrificial layer transfer thrust was achieved to yield an optimal microstructure performance. Different shapes of ITO transparent conductive microstructures were fabricated on polydimethylsiloxane (PDMS) surfaces, demonstrating structural integrity, visible light transmittances > 90 %, and resistivities of ≤ 8 × 10−4 Ω·cm. Finite element analysis was employed to simulate the impact transfer of the donor material onto the receiving substrate, thereby elucidating the energy-absorbing protective role of the flexible PDMS layer. Effective control of the transfer force was identified as a crucial factor in achieving the successful transfer of brittle films. This high-precision and rapid array processing approach meets the demands of automated batch manufacturing, indicating its potential for use in patterned processing on flexible substrates, as an alternative to lithographic techniques. This technique could be applied in the preparation of electronic skins and flexible devices. Additionally, for the first time, a 3 × 3 pixel resistive array sensor was integrated on a Ag nanowires/PDMS surface, demonstrating array pressure-sensing capabilities at pressures of 0–80 kPa. This study represents a significant step towards the development of multifunctional flexible optoelectronic devices.

Laser Transfer of Upconversion Nanoparticles

A method of the transfer of NaYF4:Yb3+Tm3+/NaYF4 upconversion core/shell nanoparticles with an average size of 30 nm via laser-induced forward transfer is proposed. The method provides a high spatial resolution by creating a “sandwich” structure on the donor substrate: for reliable fixation, nanoparticles are located between gold layers 50 and 20 nm thick. The transfer of upconversion nanoparticles is implemented by focusing nanosecond laser radiation into a 30-μm-diameter spot and at optimal pulse energies of 8.5–25 μJ. It has been shown that, despite large temperature, \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\Delta T > 1000{\\kern 1pt} $$\\end{document} K, and pressure, \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\Delta P > 150{\\kern 1pt} $$\\end{document} MPa, fluctuations upconversion nanoparticles fully retain their photoluminescent characteristics.

Thermal simulation of laser-induced forward transfer for Au donor film

Thermal simulation of laser-induced forward transfer for Au donor film

Precision isolation and cultivation of single cells by vortex and flat-top laser ejection.

Single-cell isolation stands as a critical step in single-cell studies, and single-cell ejection technology based on laser induced forward transfer technology (LIFT) is considered one of the most promising methods in this regard for its ability of visible isolating single cell from complex samples. In this study, we improve the LIFT technology and introduce optical vortex laser-induced forward transfer (OV-LIFT) and flat-top laser-induced forward transfer (FT-LIFT) by utilizing spatial light modulator (SLM), aiming to enhance the precision of single-cell sorting and the cell's viability after ejection. Experimental results demonstrate that applying vortex and flat-top beams during the sorting and collection process enables precise retrieval of single cells within diameter ranges of 50 μm and 100 μm, respectively. The recovery rates of Saccharomyces cerevisiae and Escherichia coli DH5α single cell ejected by vortex beam are 89 and 78%, by flat-top beam are 85 and 57%. When employing Gaussian beam sorting, the receiving range extends to 400 μm, with cultivation success rates of S. cerevisiae and E. coli DH5α single cell are 48 and 19%, respectively. This marks the first application of different mode beams in the ejection and cultivation of single cells, providing a novel and effective approach for the precise isolation and improving the viability of single cells.

Application of Conductive Coatings on a Flexible Polymer Substrate via Laser-Induced Forward Transfer

Application of Conductive Coatings on a Flexible Polymer Substrate via Laser-Induced Forward Transfer

High-definition direct-print of metallic microdots with optical vortex induced forward transfer

We demonstrate high-definition, direct-printing of micron-scale metallic dots, comprised of close-packed gold nanoparticles, by utilizing the optical vortex laser-induced forward transfer technique. We observe that the spin angular momentum of the optical vortex, associated with circular polarization, assists in the close-packing of the gold nanoparticles within the printed dots. The printed dots exhibit excellent electrical conductivity without any additional sintering processes. This technique of applying optical vortex laser-induced forward transfer to metallic dots is an innovative approach to metal printing, which does not require additional sintering. It also serves to highlight new insights into light–matter interactions.

Effect of laser bioprinting on growth characteristics of yeasts

Laser-induced forward transfer (LIFT) can be helpful for bioprinting of microbial cells, but data on its impact on the microbial physiology are scarce. The aim of study was to investigate the LIFT effect on eukaryotic microorganisms (yeasts) growth characteristics. Candida albicans, Lipomyces lipofer and Saitozyma podzolica yeasts were printed on solid and liquid nutrient media and compared with traditional methods of inoculation. The laser bioprinting affects growth patterns of yeasts, leading to formation of subpopulations with different growth characteristics. The data obtained highlight necessity of studies of the LIFT effect on microorganisms’ physiology.

Alternate deposition and remelting microdroplets via single laser for printing low-defect and high-performance metal micropillars

Laser-induced forward transfer (LIFT) has emerged as a versatile technique for printing high-resolution metal microstructures. However, a common drawback of this method is the inadequate coalescence of the deposited metal microdroplets, which results in inferior electrical and mechanical properties. This paper proposes a novel approach for fabricating high-performance metal micropillars using a single-pulsed laser to alternately deposit and remelt metal microdroplets. Specifically, an ultraviolet nanosecond laser was used to induce the deposition of copper microdroplets, forming a patterned powder bed with high resolution. Subsequently, a laser pulse train was applied to fuse the patterned powder bed. The results showed that voids and microdroplet delamination were eliminated in the printed copper micropillars, whose yield strength and elastic modulus increased threefold, approaching 63% of those of the bulk metal. The remelting behavior of the deposited microdroplets was elucidated by modelling and analysing the thermal accumulation effects of a laser pulse train. A remelting map was proposed, including the non-melting, remelting, and vaporizing regimes. According to the depth of melt pool, the evolutions of morphology and microstructure in the depositing and remelting process were elucidated. Hence, this study advances the LIFT process for fabricating high-performance metal microstructures.

Lithography‐free fabrication of a local contact interlayer for Si‐based tandem solar cells

AbstractCurrently, the Si solar cell market share is dominated by PERC solar cells. Although the efficiency of PERC solar cells has been steadily increasing, it is expected to reach the practical efficiency limit in the near future. The thin film/PERC Si tandem cell technique can be one of the solutions to overcome the single‐cell efficiency limit. In this study, we developed a novel interlayer fabrication technology for the diffused junction Si solar cells of the PERC and Al BSF cell architectures. We combined laser contact opening (LCO) and laser‐induced forward transfer (LIFT) processes to fabricate local contact opening with low contact resistance while maintaining the high passivation performance of the Si bottom cell. The dielectric‐passivated emitter of the Si solar cell was ablated locally by the LCO process, and subsequently, the Ti nanoparticles were transferred selectively by the LIFT process to the opened emitter region followed by transparent conducting oxide deposition. Laser process parameters were carefully optimized to fabricate low‐loss interlayers. We applied the developed interlayer fabrication technology to the Si bottom cells of Al BSF and PERC cells. Finally, we demonstrated successfully the perovskite/PERC Si tandem cell with an interlayer developed in this study. The developed interlayer fabrication technology does not include a photolithography step and vacuum deposition processes for buffer metals; thus, we expect it may be more compatible with the mass production of thin film/diffused junction Si tandem solar cells.

One-Step Non-Contact Additive LIFT Printing of Silver Interconnectors for Flexible Printed Circuits

The single-pass one-step method for printing conductive silver tracks on a glass surface, using the laser-induced forward transfer (LIFT) technique, was proposed, providing a unique opportunity for high-throughput printing of surface micro- and nanostructures with high electrical conductivity and positioning accuracy. This method was developed via our multi-parametric research, resulting in the selection of the optimal material, laser irradiation, and transfer conditions. Optical, scanning and transmission electron, and atomic force microscopy methods, as well as X-ray diffraction, were used to characterize the surface structure and phase state of the printed structures, while energy-dispersive X-ray and X-ray photoelectron microscopy were employed for their chemical microanalysis. Depending on the laser irradiation parameters, the specific electrical conductivity of the printed tracks varied from 0.18 to 83 kS/cm, approaching that of donor magnetron-sputtered films. This single-pass one-step method significantly facilitates fast, large-scale, on-demand local laser printing of metallic (sub)microcomponents of microelectronic devices.

One-step additive LIFT printing of conductive elements

The feasibility of printing silver and copper conductive elements on a glass substrate in a one- step through the laser-induced forward transfer method has been successfully demonstrated. The topography of the resulting elements was analyzed, using scanning electron microscopy. Investigation of their chemical composition was conducted by means of energy-dispersive x-ray spectroscopy and x-ray diffraction, revealing that both silver and copper in their metallic nanocrystalline state. The maximum specific conductivity of ≈6 kS cm−1 was achieved for both silver and copper at the optimal scanning speed of 3800 mm s−1, providing two-pulse printing with the laser transfer by the first pulse and laser annealing by the second one. The proposed method facilitates the technological additive printing process of conductive elements and rises its throughput.

Multi-material additive manufacturing through electrostatic metal powder attraction and laser-induced forward transfer

The possibility to produce multi-materials and functionally graded materials opens new opportunities within material development, not only to explore new possibilities for combinations of different materials, but also to develop entirely new materials. Materials that are customized for individual applications and purposes down to the level of a single product. Here a process is described, where applied voltage onto a machine element results in an electrostatic attraction of powder. The machine element has certain electrical abilities and is transparent to certain wavelengths of light. The powder attraction is relatively uncomplex using a high DC voltage source with low amperage. The attracted powder on the machine element is selectively transferred to the workpiece by using laser-induced forward transfer (LIFT). The final goal is to melt the transferred powder onto the workpiece with the laser from LIFT. This part of the process and its developments are discussed in detail. Thereby, the powder is selectively added to the workpiece surface, making it possible to apply a combination of different materials without contaminating the powder stock.