Laser Heating Research Articles

Label‐Free Raman Probing of the Intrinsic Electric Field for High‐Efficiency Screening of Electricity‐Producing Bacteria at the Single‐Cell Level

The fabrication of high‐performance microbial fuel cells requires the evaluation of the activity of electrochemically active bacteria. However, this is challenging because of the time‐consuming nature of biofilm formation and the invasive nature of labeling. To address this issue, we developed a fast, label‐free, single‐cell Raman spectroscopic method. This method involves investigating the “pure” linear Stark effect of endogenous CO in the silent region of biological samples, which allows for probing the intrinsic electric field in the outer‐membrane cytochromes of live bacterial cells. We found that reduced outer‐membrane cytochromes can generate an additional intrinsic electric field equivalent to an applied potential of +0.29 V. We also found that the higher the electrical activity of the cell, the larger the generated electric field. This was also reflected in the output current of the constructed microbial fuel cells. Raman spectroscopy was employed to facilitate the assessment of electrochemical activity at the single‐cell level in highly‐diluted bacterial samples. After analysis, inactive bacteria were ablated by laser heating, and 20 active cells were cultured for further testing. The rapid and high‐throughput probing of the intrinsic electric field offers a promising platform for high‐efficiency screening of electrochemically active bacterial cells for bioenergetic and photosynthetic research.

Enabling tailored microstructures by hybrid directed energy deposition processing of a nickel-based superalloy

The technological advances in additive manufacturing, particularly laser based directed energy deposition (DED), revolutionized the production of complex metal components. Despite this progress, the oriented heat flux and several reheating thermal cycles can induce a strongly textured microstructure, which induces an anisotropic mechanical behavior. In addition, considerable residual stresses typically require additional post-processing. Therefore, hybrid process chains for additive manufacturing (AM) are being developed, which aim at integrating conventional post-processing into the AM process. However, a detailed investigation of thermal and mechanical effects of such hybrid processes on the mechanical properties and their interrelation is lacking. In an experimental study, we explore the integration of thermal and mechanical processing steps within the DED process chain to locally tailor microstructures and mechanical properties. Through electron backscatter diffraction measurements, we demonstrate significant microstructural changes of DED-manufactured nickel-based superalloy samples using deep rolling and laser heat treatment. A mechanical surface deformation induces microstructural misorientation leading to an increase in hardness down to substantial depth of several hundred micrometers. Additionally, the targeted management of heat input during laser heat treatment results in different grain morphologies and sizes, affecting average microhardness within a significant depth. The results demonstrate the potential for microstructural tailoring using hybrid AM process chains, while a substantial sensitivity of the microstructure to thermal and mechanical load emphasizes the importance of a precise process control. This work provides an understanding of the process-microstructure-property relationship required for developing new process pathways in hybrid AM that integrate thermal and mechanical processes into DED manufacturing.

Neuroscience of the Human Thalamus Related to Acute Pain and Chronic 'Thalamic' Pain.

The association of posterior thalamic strokes with the presence of chronic 'thalamic' pain, was described in the early 1900s and revisited in a recent review of these patients. Acute pain in corporal structures is associated with the spinothalamic tract (STT) which originates in the dorsal horn of the spinal cord, while that associated with cranial structures is associated with the spinal division of the trigeminal nucleus. These pathways terminate in the ventral posterior nucleus (VP) including its posterior and inferior subnuclei, and its core which is classically associated with tactile and haptic functions. In medial nuclei (medial dorsal and intralaminar) receptive fields are large and stimulation evokes diffuse unpleasant sensations and pain while neurons in these nuclei subserve cognitive processes of attention, alerting, and conditioning. In the lateral nuclei neurons have small receptive and projected fields and high resolution of responses to somatic stimuli. Neurons in the lateral nuclei respond to stimuli producing pain, temperature, and visceral sensations while stimulation evokes similar sensations. Small strokes in VP core versus structures located inferior and posterior are associated with 'thalamic' pain and decreased tactile, painful and cold sensations, and with decreased evoked potentials for painful (laser) heat and median nerve stimulation (electrical). Lesions of VP, but not Vmpo, are associated with 'thalamic' pain, contrary to the recent 'disinhibition' model. We review the evidence that the lateral nuclei are associated with multiple processes including tactile, nociceptive, visceral and thermal content of stimuli, while the medial nuclei are related to cognitions about those stimuli.

High pressure and high temperature Brillouin scattering measurements of pyrope single crystals using flexible CO2 laser heating systems

Single-crystal Brillouin scattering measurements are important for interpreting seismic velocities within the Earth and other planetary interiors. These measurements are rare, however, at temperatures above 1000 K, due to the fact that the transparent samples cannot be heated by common laser heating systems operating at a wavelength on the order of 1 μm. Here we present Brillouin scattering data on pyrope collected at pressures up to 23.8 GPa and temperatures between 850 and 1900 K using a novel CO2 laser heating system confined in either a flexible hollow silica waveguide or an articulated arm with mirrors mounted in each junction to direct the laser to the exit point. Pyrope has been chosen because it has been extensively studied at high pressures and moderate temperatures and therefore it is an excellent sample for bench-marking the CO2 laser heating system. The new high-temperature velocity data collected in this study allow the room pressure thermal parameters of pyrope to be constrained more tightly, resulting in values that reproduce the temperature dependence of the unit-cell volume of pyrope measured in recent studies at ambient pressure. Aggregate wave velocities of pyrope calculated along an adiabat using the thermoelastic parameters determined in this study are larger than those obtained using published values, implying that velocities for many mantle components may be underestimated at mantle temperatures because high temperature experimental data are lacking.

An Investigation of Oxides of Tantalum Produced by Pulsed Laser Ablation and Continuous Wave Laser Heating.

Recent progress has seen multiple Ta2O5 polymorphs generated by different synthesis techniques. However, discrepancies arise when these polymorphs are produced in widely varying thermodynamic conditions and characterized using different techniques. This work aimed to characterize and compare Ta2O5 particles formed at high and low temperatures using nanosecond pulsed laser ablation (PLA) and continuous wave (CW) laser heating of a local area of tantalum in either air or an 18O2 atmosphere. Scanning electron microscopy (SEM) and Raman spectroscopy of the micrometer-sized particles generated by PLA were consistent with either a localized amorphous Ta2O5 phase or a similar, but not identical, crystalline β-Ta2O5 phase. The Raman spectrum of the material formed at the point of CW laser impingement was in good agreement with the previously established ceramic "H-Ta2O5" phase. TEM and electron diffraction analysis of these particles indicated the phase structure matched an oxygen-vacated superstructure of monoclinic H-Ta2O5. Further from the point of laser impingement, CW heating produced particles with a Raman spectrum that matched β-Ta2O5. We confirmed that the high-temperature ceramic phase characterized in previous work by Raman spectroscopy was the same monoclinic phase characterized in different work by TEM and could be produced by direct laser heating of metal in air.

Joint formation mechanism and mechanical properties of laser brazed Zn coated steel under different defocusing conditions

Laser brazing, producing a class-A joint surface in automotive, relies on the defocus control to manage laser heating mode and braze performance. This work demonstrates that the laser interaction mechanism transitioned from keyhole welding to conduction brazing as defocus distances increased from −20 to ≥18 mm while keeping other parameters consistent. Uniform brazed joints were achieved at defocuses of +22, +25 and + 30 mm. Increased defocus distance resulted in a wider bead, with a larger laser irradiation area and expanded heat affected zone (HAZ), leading to increased steel melting and more Fe-rich precipitates within the Cu braze. The interfacial reaction layers remained Fe(Si) with increasing thickness as defocus changed from +22 to +30 mm, and two distinct Fe(Si) phases were initially identified. The steel Zn coating evaporated upon direct laser irradiation at upper two regions while participated in interfacial reactions at the weld root. At the weld root, a dramatic phase transition from Zn–Cu to Cu was observed, with liquid Zn(Cu) phases particularly forming in joints with a +30 mm defocus, led to solidification cracks that acted as failure initiation sites during tensile testing. Cracks propagated along the interfacial reaction layer/bead interface, or along large Fe-rich precipitates within the bead. A +30 mm defocus produced a lower hardness HAZ than with a +22 mm defocus, due to the higher content of bainite and tempered martensite resulting from a slower cooling rate. This work provides insights into optimizing laser brazing parameters for Zn-coated steel.

Effect of laser heating on partial decomposition of ZnCo2O4 nanoparticles: Raman study

We conducted a comprehensive investigation into the nanostructuring of the ZnO/CoO mixture by laser heating and optical attributes of partial decomposition of the obtained two-phase system represented by ZnO and ZnCo2O4. Starting mixtures were obtained across a broad range of dopant, CoO, concentrations, spanning from 5 % to 90 % of CoO. The samples were methodically prepared using the coprecipitation method and subjected to calcination at 600 °C. Laser-induced heating experiments were conducted at nine distinct laser powers. The characterization of these samples was accomplished through the utilization of SEM, XRD, and Raman spectroscopy. XRD analysis unveiled the presence of ZnO and ZnCo2O4 phases. Concurrently, we systematically monitored nanostructuring effects caused by laser-induced heating, the influence of partial decomposition on the behavior of surface optical phonons (SOP), and phase transitions in the samples with varying dopant concentrations during the performed experiment. New phases, including Zn1-xCoxO, ZnyCo3-yO4, CoO, and even the Co3O4 phase, were unveiled. The Raman spectra obtained distinctly indicate the presence of surface optical phonons (SOP), emphasizing the existence of the ZnO phase. The alterations in the behavior of surface optical phonon (SOP) modes were meticulously examined by laser-induced heating nanostructuring effects where it became evident that there was a discernible loss of these modes with an increase in dopant concentration and laser power. This detailed study sheds light on the intricate interplay between dopant concentration, laser power nanostructuring, partial decomposition, and the evolution of phase transformations and surface optical phonon modes in the examined samples.

Temperature-induced desorption and decomposition of the organic molecule on the fused silica surface: Cleaning mechanism of laser heating

Understanding the structure–property relationships of the organic molecule-fused silica interface at the molecular level provides insights into the nature of their adhesion and desorption. In this study, molecular dynamic simulation and the ReaxFF force field are employed to investigate the adhesion properties of benzene, toluene, dodecane and dibutyl phthalate (DBP) on fused silica at different temperatures. The result shows that adhesion energy between benzene or toluene molecules and fused silica decreases gradually with the increased system temperature. The temperature affects Coulomb and van der Waals forces significantly. Environmental humidity affects the evaporation rate of alkane contaminants from fused silica. Besides, ambient humidity also affects the number of alkane molecules adsorbed to the fused silica surface and the chain configuration of adsorbed alkane molecules. Although the coverage of alkane molecules on fused silica is different, the relationship between temperature and the amount of adsorbed alkane molecules is not affected by the surface coverage of alkane molecules on the fused silica surface. These findings provide theoretical support for removing transparent organic contaminants from glass-like material surfaces using laser heating, laying the theoretical foundation for developing laser cleaning technologies.

MightyLev: An acoustic levitator for high-temperature containerless processing of medium- to high-density materials.

"MightyLev," a new multi-emitter ultrasonic acoustic levitation device capable of extremely stable levitation of materials of density up to at least 11.3g cm-3, is described. The exceptional stability of medium- to high-density samples levitated in MightyLev makes the device highly suitable for chemical and structural analysis using micro-focused spectroscopic and x-ray scattering techniques. In combination with mid-infrared laser heating, MightyLev is capable of levitating metallic and oxide materials during high-temperature cycling and melting above 1500K. Instabilities in particle confinement during heating were investigated by directly visualizing the acoustic field using schlieren imaging. The results reveal jets of hot-air directed along the anti-nodes of the acoustic field. The reaction force on the sample from the jet, coupled with the restoring force of the acoustic trap, generates a parametric lateral oscillation of the sample. This result provides valuable insight for future optimization and wider application of acoustic levitation for high-temperature containerless material processing.

Strength-ductility mechanism of combined heterostructured CoCrFeMnNi high-entropy alloy prepared by laser heat-treatment process

Two types of typical combined heterostructured CoCrFeMnNi high-entropy alloys with superior mechanical properties that evade the strength-ductility trade-off are fabricated using laser heat-treatment process. The lamellar grain structure with relatively high microhardness can hardly be observed due to the short time annealing at low temperature (873 K for 5 min) before laser scanning. The hetero-deformation induced strengthening, as well as the excellent deformation ability of the bottom hard region which can enhance the interaction between nanotwin-dislocation and maintains the large microhardness difference among the soft-hard layers, are the main factors that improve the yield strength of CoCrFeMnNi high-entropy alloy. Moreover, the combined heterostructured structure without lamellar deformed bands is demonstrated to have a relatively better uniform elongation, which is attributed to the stronger deformation ability of the non-recrystallized grains in the bottom hard region and the effective delay of the crack growth. Consequently, the combined heterostructured structure without lamellae is a promising way to simultaneously improve the strength and ductility, which can be efficiently prepared by the laser surface heat-treatment technique.

Boltzmann optical thermometry for cryogenics.

We propose and implement an optical technique to access the local temperature of an erbium doped crystal by probing the electron spin population under magnetic field. We reliably extract the sample temperature in the range 2-7K. We additionally discuss the suitability of our method as a primary standard for cryogenic thermometry. By adding an auxiliary heating laser, we are able to measure the interface conductance between the dielectric crystal and the cold plate of the cryostat by exploring different cooling configurations.

Lunar in-situ ironmaking through laser-assisted flash vacuum pyrolysis of iron oxide

The in-situ metallurgy of lunar regolith minerals for extracting metals and oxygen is a promising approach for the future construction of lunar bases. In this study, a novel laser-assisted flash vacuum pyrolysis (LFVP) method was proposed and developed for the production of metallic iron and oxygen from lunar regolith using iron oxide as raw material. First, the theoretical feasibility of vacuum pyrolysis of FeO was conducted through thermodynamic calculations. Subsequently, an experiment on laser heating of iron oxides was performed, with a reduction rate of FeO of approximately 15.5 % (±0.6 %). Scanning electron microscopy and transmission electron microscopy images revealed that the micronano-level metallic iron exhibited spherical particles, strip-like and irregularly shaped aggregates. The spatial distribution unevenness of the formed metallic Fe, differences in the condensation conditions of gaseous products, and the surface tension effects of liquid metallic iron were mainly attributed to the disparities in the morphology of metallic iron. Meanwhile, the process mechanism of vacuum pyrolysis of FeO was also analyzed. Therefore, LFVP of FeO for producing metallic iron represents a novel ironmaking technology, offering a promising solution for extracting metals and oxygen in situ from lunar minerals for future lunar base construction.

Novel High-Strength and High-Temperature Resistant Composite Material for In-Space Optical Mining Applications: Modeling, Design, and Simulation at the Polymer and Atomic/Molecular Levels.

This study explores the modeling, design, simulation, and testing of a new composite material designed for high-strength and high-temperature resistance in in-space optical mining, examining its properties at both the polymer and atomic/molecular levels. At the polymer level, the investigation includes mechanical and thermal performance analyses using COMSOL Multiphysics 6.1, employing layerwise theory, equivalent single layer (ESL) theory, and a multiple-model approach for mechanical modeling, alongside virtual thermal experiments simulating laser heating. Experimentally, porous Polyaniline (PANI) films are fabricated via electrochemical polymerization, with variations in voltage and deposition time, to study their morphology, optical performance, and electrochemical behavior. At the atomic and molecular levels, this study involves modeling the composite material, composed of Nomex, Kevlar, and Spirooxazine-Doped PANI, and simulating its behavior. The significance of this work lies in developing a novel composite material for in-space optical mining, integrating it into optical mining systems, and introducing innovative thermal management solutions, which contribute to future space exploration by improving resource efficiency and sustainability, while also enhancing the understanding of PANI film properties for in-space applications.

Thermo-diffusion of excited photothermal semiconductor under laser pulse and ramp heating with acoustic pressure

The goal of this work is to provide a novel mathematical model that explains how certain physical variables propagate (acoustic-thermal-mechanical diffusive) as waves in a photoexcited non-Gaussian laser pulse semiconductor medium. Under the impact of acoustic pressure, the isotropic and homogeneous semiconductor medium is discussed concerning the fundamental equations according to charge carrier recombination processes with optoelectronic properties. Given the impact that relaxation times have on the governing equations. Laplace transforms were utilized in a one-dimensional (1D) context to examine essential non-dimensional properties such as displacement, stress components, carrier density, temperature, and acoustic pressure in order to mathematically answer the required problem. By imposing specific initial and boundary conditions, inverse Laplace transformations were employed to generate precise solutions for the numerical modeling of different physical quantities depicted graphically. The graphical representation of wave propagation data was followed by a theoretical analysis and interpretation, emphasizing the influence of other factors (such as heat rise time, relaxation times, and laser pulse effects) on the observed occurrences.

Effect of local laser heating on fatigue crack propagation rate of AA2524 thin plate

To extend the operational lifespan of the AA2524 aircraft panel, the surface of the AA2524 specimen was locally heated by laser. The specimen’s microhardness distribution and surface residual stress (RS) were tested, as was its fatigue crack growth rate (FCGR). The fatigue fractography of specimen was also observed. The FCGR of specimen after laser heating was predicted by the weight function method (WFM). The consequences indicate that when the laser power is lower than 900 W, the hardness of the heating zone on the surface of the specimen decreases by no more than 10 HV0.5. Compared to the base material (BM) specimen, transverse heating specimen creates a maximum compressive residual stress (CRS) of 32 MPa along the crack extension line. This can effectively stop the crack propagation. When laser power with the transverse heating is 900 W, the crack propagation suppression effect is optimal. The fatigue life of heated specimen is increased by 108.5 % compared to the BM specimen under a constant amplitude load with the maximum load of 2600 N and R of 0.1, and the fatigue life of heated specimen is increased by 46.4 % under a constant amplitude load with the maximum load of 3300 N and R of 0.1. The spacing among 6 adjacent striations of specimen after transverse heating is shortened from 2.79 μm to 0.88 μm compared with the BM specimen. The Walker model, which is based on the WFM, has high accuracy in predicting FCGR of specimen after laser heating under various load conditions. It is evident that local laser heating technology can extend the service life of aviation aluminum alloy panels.

Numerical simulation of a laser beam welding process: From a thermomechanical model to the experimental inspection and validation

In laser beam welding (LBW) complex physical phenomena occur during laser-material interaction, which prolong the parameterisation of the process due to the extended trial and error tests. Therefore, predicting the process behaviour leads to a more productive and cost-reduced process experimental tuning. Besides, as LBW is a thermal process, part distortion plays a relevant role in the final result, and hence, thermal and mechanical analysis are both required. In view of this, in the present research, a novel multiscale numerical model, capable of predicting the thermomechanical behaviour of the LBW process has been developed. The significance of the model is its capability of forecasting the part distortion and thermal field employing two fully coupled modules, where the laser heat source automatically adapts to the welding regime without the need to consider the melt pool dynamics and at a low computational cost. The local model determines the melt pool dimensions and thermal field. Besides, the second module, the global model, figures out the part distortion based on the thermal results. Finally, the presented numerical simulations are experimentally validated with the corresponding temperature monitoring during the welding process, the posterior metallography inspection, and the part deformation measurement. The results present a high accuracy, with a maximum error below 10 % at the temperature measurements, an average dimensional deviation of 0.14 mm and 0.18 mm respectively for the weld bead depth and width, and a vertical deformation average error of 0.15 mm.

T-phPINN: Physics-informed neural networks for solving 2D non-Fourier heat conduction equations

Non-Fourier heat conduction plays a dominant role in many extreme transient heat conduction processes, such as laser pulses and heat transfer in biological systems, but the heat wave effect makes it difficult to solve the temperature field accurately and quickly. In order to solve this problem, the first order time derivative enhanced parallel hard constraints physics-informed neural networks (T-phPINN) is proposed. T-phPINN comprises two subnetworks and incorporates a first order time derivative to capture sharp temperature changes. Two numerical cases show that the minimum relative error of T-phPINN is 0.001 % and 0.015 %, which is 1.04 % and 12.30 % of the error of conventional PINN respectively, proving the accuracy of our architecture. A transfer learning framework is established for scenarios of different parameters, the training only requires 1/6 iterations of the basic model, and close accuracy is obtained. The computational cost of T-phPINN is evaluated using the finite element method as the baseline. For the two cases, the single calculation time is 33.43 % and 51.50 % of the baseline, while the multiple calculation time under the acceleration of transfer learning is 11.59 % and 17.75 % of the baseline. This study will be helpful for solving large-scale non-Fourier heat conduction equations precisely and expeditiously.

Analysis of thermal behavior and mass transport for manufacturing deep-small hole by ultra-high frequency induction-assisted laser wire deposition

Synchronous ultra-high frequency (UHF) induction-assisted laser deposition is an effective approach to tackle the extreme heat input and common defects that originate from laser direct deposition. The added auxiliary induction heat source can reduce the energy input of the laser heat source which guarantees the geometric integrity of the embedded tube and decreases temperature gradient. Meanwhile, the effective preheating of the induction heat source assures the metallurgical bonding among the substrate, deposited track and embedded tube. Experiments showed that the effective bonding can be formed among substrate-deposited track and deposited track-embedded tube under suitable combination parameters of the laser heat and induction heat. To gain insight into the hybrid deposition, a 3D numerical model coupled with multi-physical fields was established to explore the thermal process and flow behavior with assistance of induction heat. Results indicated that the electromagnetic force produced by induction coil promotes the flow velocity, which increases heat convection. Investigation on the induction heat parameter demonstrated that raising current intensity can accelerate the flow velocity from 0.07 m s-1 to 0.09 m s-1 while the maximum temperature of the molten pool declined from 2610 K to 2440 K owing to the reinforced heat convection. The experimental cross-section of the deposited tracks and the detected element distribution in transition areas are well tested against the numerical simulation results. The grain size in the top region of the deposited track is refined with increasing current intensity, which is experimentally and numerically verified by observed microstructure and G*R value. Meanwhile, the fabricated deposited track with average friction coefficient of 0.445 can be obtained when the laser and induction parameters are 1000 W and 400A, respectively.

A customised novel hybrid post-treatment process achieved excellent mechanical properties in additively manufactured Haynes 230 alloy

ABSTRACT It is challenging to maintain decent plasticity while increasing strength in laser powder bed fusion (LPBF) manufactured Haynes 230 alloy. The fundamental issue of both inadequate affected depth and deteriorated plasticity exists for laser shock peening (LSP). To address this problem, the treatment method of heat treatment plus laser shock peening (HT-LSP) was proposed. After heat treatment, dispersive M23C6 carbides were precipitated, and dislocation was predominately decreased inside grains but increased at grain boundaries. The junction of three imperfect dislocations was identified at M23C6 after HT-LSP treatment, indicating the novel phenomenon of twin formation via the polar-axis mechanism of dislocation proliferation, given the inhibition of intergranular transfer of dislocations and adequate clean rooms without dislocation clusters inside grains. Grain rotation occurred after HT-LSP derived from dynamic recrystallisation and twin distortion. The hardness along depth direction of the sample demonstrated the increased effective affected depth of LSP from 900 to 1400 μm after heat treatment. The shear strength of the HT-LSP sample was increased to 662 MPa. The elongation of the sample reaching 13.4% was also higher than that with LSP. The mechanical performance improvement was mainly due to the gradient twin layer, carbides’ precipitation and high-density dislocation.

Microstructure and properties of underwater in-situ wire-based laser additive manufactured duplex stainless steel

ABSTRACT A novel underwater in-situ wire-based laser additive manufacturing (ULAM) technology is proposed for the in-service repair of underwater components in nuclear power plant. Duplex stainless steel (DSS) obtained in air and underwater environments were analysed using material characterisation and testing methods. The effects of underwater additive environments on the microstructure evolution, mechanical properties and corrosion resistance of the specimens were investigated. The results show that the laser heat input is consumed to balance the heat loss of the water-cooled base material during the underwater laser additive manufacturing process, leading to a reduction in the heat input to the molten pool. Underwater specimen exhibit a two-phase balance, with small ferrite grain boundary angles, resulting in better tensile strength and corrosion resistance. Laser reheat treatment leads to a phase change in microstructure, which can enhance the microhardness and the tensile strength. The ULAM system can meet the requirements of actual engineering for cladding layer.