Large-scale Devices Research Articles

Double-Sided Bonding Process Enables X-ray Flat Panel Detectors.

Metal halide perovskites have demonstrated superior sensitivity, lower detection limits, stability, and exceptional photoelectric properties in comparison to existing commercially available X-ray detector materials, showing their potential for shaping the next generation of X-ray detectors. Nevertheless, significant challenges persist in the seamless integration of these materials into pixelated array sensors for large-area X-ray direct detection imaging. In this article, we propose a strategy for fabricating large-scale array devices using a double-sided bonding process. The approach involves depositing a wet film on the surface of a thin-film transistor substrate to establish a robust bond between the substrate and δ-CsPbI3 wafer via van der Waals force, thereby facilitating area-array imaging. Additionally, the freestanding polycrystalline δ-CsPbI3 wafer demonstrated a competitive ultralow detection limit of 3.46 nGyair s-1 under 50 kVP X-ray irradiation, and the δ-CsPbI3 wafer still maintains a stable signal output (signal current drift is 3.5 × 10-5 pA cm-1 s-1 V-1) under the accumulated radiation dose of 234.9 mGyair. This strategy provides a novel perspective for the industrial production of large-area X-ray flat panel detectors utilizing perovskites and their derivatives.

Staggered band alignment of n-Er2O3/p-Si heterostructure for the fabrication of a high-performance broadband photodetector

The low responsivity of conventional Silicon photodiodes in ultraviolet and near-infrared regimes restricts their utility as broadband photodetectors (BBPDs). Despite ongoing investigations into various p-n heterostructures for Silicon-based BBPDs, challenges such as high dark current (Idark), low collection efficiency, low detectivity, and compatibility issues with large-scale Silicon-based devices persist. In this context, we have fabricated relatively unexplored n-Er2O3/p-Si heterojunction-based BBPDs. Polycrystalline Er2O3 thin films (∼110 nm) were deposited on p-Si 〈100〉 substrates by radio frequency magnetron sputtering. Although this process induces a microstrain of approximately 0.022 and a dislocation density of about 0.00303/nm2, the presence of optically active defects is minimal, indicated by a low Urbach energy (∼0.35 eV). X-ray photoelectron spectroscopy (XPS) analysis confirms staggered band alignment at the heterointerface, facilitating efficient charge carrier separation and transport. Consequently, the In/p-Si/n-Er2O3/In device demonstrated significant BBPD properties– low Idark ∼0.15 μA (at +5 V), photo-to-dark current ratio (PDCR) ∼6.5 (at +5 V, 700 nm) with a maximum photoresponsivity ∼22.3 A W−1, and impressive detectivity (∼1013 Jones) even in UV-C region where traditional silicon-based photodetectors respond feebly. The device also demonstrates transient photo-response across an ultrawide spectrum (254 nm–1200 nm) with a fast rise time/fall time ∼79 ms/∼86 ms (at −5 V for 600 nm illumination). This work establishes a straightforward and reliable method for proper material engineering, surface texturing, staggered heterojunction formation, and high-performance BBPD fabrication with prominent broad-spectrum responsivity, sizeable detectivity, and fast response. The integration of these BBPDs with Silicon opens possibilities for their use in electronic devices containing optical switches for communications and broadband image sensors, enhancing their utility in various applications.

High performance rechargeable aluminium ion batteries enabled by full utilization and understanding of polyaniline cathodes

As a renowned conductive polymer, polyaniline (PANI) shows remarkable potential in organic cathode materials for rechargeable aluminium ion batteries (RAIBs). However, existing research has not given sufficient understanding and explanation of the structure and states of PANI but failed to achieve ideal electrochemical performance. In this study, we differentiate and investigate for the first time its primary-doped (PANI-1), re-doped (PANI-Re), secondary-doped (PANI-2), and emeraldine based (PANI-EB) forms, meanwhile attempt to enhance the conductivity of PANI-EB using multi-walled carbon nanotubes (PANI-EB@C). Among them, the high-doped PANI-2 and non-doped PANI-EB exhibit theoretical capacity utilization far superior to lower doped PANI-1 and PANI-Re, with both specific capacities reaching approximately 225 mAh/g (full capacity utilization rate of 76.53 %) at a current density of 1 A/g, while maintaining capacity retention rates of 92.89 % after 2000 cycles and 92.44 % after 5000 cycles, respectively. Furthermore, the high-conductivity PANI-EB@C displays a discharge specific capacity of 284 mAh/g (full capacity utilization rate of 96.59 %), with a capacity retention rate of 91.19 % after 5000 cycles. Electrochemical analysis, Gaussian theoretical calculations, ex-situ characterization collectively indicate that the electrochemical performance of doped PANI is positively correlated with the degree of doping-induced conductivity changes, while the unique internal redox process of PANI-EB enhances the release of performance and could be further optimized by the assistant of conductivity medium. This work advances the classification of the electrochemical performance and structural understanding of PANI cathode materials to an extremely high stage, towards the practical application of a low-cost, high-performance, sustainable, and green cathode material in large-scale energy storage devices.

A direct FE2 method for concurrent multilevel modeling of a coupled thermoelectric problem – Joule heating effect – in multiscale materials and structures

Coupled thermoelectric problem significantly affects the performance of electric devices, while there seems to be no method for concurrent multiscale modeling of such problems, which significantly limits the development of advanced electric devices consisting of multiscale structures. To this end, a Direct FE2 (D-FE2) method is proposed for concurrent multiscale modeling of a typical type of coupled thermoelectric problems, i.e., Joule heating effect, in heterogeneous materials and structures. To enforce energy equilibrium and realize information transfer between the macro- and meso‑scales, the Hill-Mandel homogenization condition was generalized to account for both thermal and electric energy, while periodic boundary conditions derived from kinematic constraints were prescribed to both electric potential and temperature to link meso‑scale RVEs to macro-elements in the D-FE2 model. The proposed D-FE2 method can be easily implemented using the available feature “Multiple Points Constraint (MPC)” in many commercial FE software. A series of numerical examples including steady-state analysis and transient analysis of fiber composites, porous materials and lattice structures validate the favorable accuracy and efficiency of the proposed D-FE2 method in modeling the Joule heating phenomenon in multiscale materials and structures. This also implies the promising potential of the proposed D-FE2 method in modeling and design of large-scale electric devices with multiscale structures.

Fullerenol as a nano-molecular sieve additive enables stable zinc metal anodes

Aqueous zinc batteries (AZBs) with the advantages of safety, low cost, and sustainability are promising candidates for large-scale energy storage devices. However, the issues of interface side reactions and dendrite growth at the zinc metal anode (ZMA) significantly harm the cycling lifespan of AZBs. In this study, we designed a nano-molecular sieve additive, fullerenol (C60(OH)n), which possesses a surface rich in hydroxyl groups that can be uniformly dispersed in the aqueous solution, and captures free water in the electrolyte, thereby suppressing the occurrence of interfacial corrosion. Besides, fullerenol can be further reduced to fullerene (C60) on the surface of ZMA, holding a unique self-smoothing effect that can inhibit the growth of dendritic Zn. With the synergistic action of these two effects, the fullerenol-contained electrolyte (FE) enables dendrite-free ZMAs. The Zn−Ti half-cell using FE exhibits stable cycling over 2500 times at 5 mA cm−2 with an average Coulombic efficiency as high as 99.8 %. Additionally, the Zn−NaV3O8 cell using this electrolyte displays a capacity retention rate of 100 % after 1000 cycles at −20 °C. This work provides important insights into the molecular design of multifunctional electrolyte additives.

Mesoporous copper-doped δ-MnO2 superstructures to enable high-performance aqueous zinc-ion batteries

Aqueous zinc-ion batteries (AZIBs) are competitive alternatives for large-scale energy-storage devices owing to the abundance of zinc and low cost, high theoretical specific capacity, and high safety of these batteries. High-performance and stable cathode materials in AZIBs are the key to storing Zn2+. Manganese-based cathode materials have attracted considerable attention because of their abundance, low toxicity, low cost, and abundant valence states (Mn2+, Mn3+, Mn4+, and Mn7+). However, as a typical cathode material, birnessite-MnO2 (δ-MnO2) has low conductivity and structural instability. The crystal structure may undergo severe distortion, disorder, and structural damage, leading to severe cyclic instability. In addition, its energy-storage mechanism is still unclear, and most of the reported manganese oxide-based materials do not have excellent electrochemical performance. Herein, we propose a copper-doped Cu0.05K0.11Mn0.84O2·0.54H2O (Cu2-KMO) cathode, which exhibits a large interlayer spacing, a stable structure, and accelerated reaction kinetics. This cathode was prepared using a simple hydrothermal method. The AZIB assembled using Cu2-KMO showed high specific capacity (600 mA h g−1 at 0.1 A g−1 after 75 cycles). The dissolution-deposition energy storage mechanism of Cu-KMO in AZIBs with double electron transfer was revealed using ex situ tests. The good electrochemical performance of the Cu2-KMO cathode fabricated by the doping strategy in this study provides ideas for the subsequent preparation of manganese dioxide using other strategies.

Morphology Control and Mechanism of Different Bath Systems in Cu/SiCw Composite Electroplating.

With the rapid development of electronic technology and large-scale integrated circuit devices, it is very important to develop thermal management materials with high thermal conductivity. Silicon carbide whisker-reinforced copper matrix (Cu/SiCw) composites are considered to be one of the best candidates for future electronic device radiators. However, at present, most of these materials are produced by high-temperature and high-pressure processes, which are expensive and prone to interfacial reactions. To explore the plating solution system suitable for SiCw and Cu composite electroplating, we tried two different Cu-based plating solutions, namely a Systek UVF 100 plating solution of the copper sulfate (CuSO4) system and a Through Silicon Via (TSV) plating solution of the copper methanesulfonate (Cu(CH3SO3)2) system. In this paper, Cu/SiCw composites were prepared by composite electrodeposition. The morphology of the coating under two different plating liquid systems was compared, and the mechanism of formation of the different morphologies was analyzed. The results show that when the concentration of SiCw in the bath is 1.2 g/L, the surface of the Cu/SiCw composite coating prepared by the CuSO4 bath has more whiskers with irregular distribution and the coating is very smooth, but there are pores at the junction of the whiskers and Cu. There are a large number of irregularly distributed whiskers on the surface of the Cu/SiCw composite coating prepared with the copper methanesulfonate (Cu(CH3SO3)2) system. The surface of the composite is flat, and Cu grows along the whisker structure. The whisker and Cu form a good combination, and there is no pore in the cross-section of the coating. The observation at the cross-section also reveals some characteristics of the toughening mechanism of SiCw, including crack deflection, bridging and whisker pull-out. The existence of these mechanisms indicates that SiCw plays a toughening role in the composites. A suitable plating solution system was selected for the preparation of high-performance Cu/SiCw thermal management materials with the composite electrodeposition process.

2D nanosheet SnS2 solution-processed photoanodes: Unveiling enhanced visible light absorption for solar fuels applications

The scale-up of photoelectrochemical water splitting and CO2 reduction is currently hindered by the excessive band gap of metal oxide photoanodes. Metal sulfides 2D nanostructured morphology offer improved optoelectronic properties and catalytic capabilities in the oxygen evolution reaction (OER). This study demonstrates for the first time visible spectra absorption capabilities of SnxSy photoanodes, fabricated by facile non-vacuum techniques and post-annealed in a sulfur atmosphere, yielding SnS2 multilayer nanosheets with visible-light absorption down to 900 nm wavelengths. Optimal annealing (500 °C) resulted in >1 V photovoltages, photocurrents surpassing 1.6 mA/cm2 at 1.23VRHE, incident photon-to-current conversion efficiency (IPCE) of 75% at 330 nm. Photon conversion in the 500–900 nm range (down to 1.37 eV) is correlated with phase transformation from orthorhombic α-SnS to Sn2S3 and further hexagonal SnS2. IPCE is key for describing effective phase transformation and photon conversion at wavelengths below the dominant direct band gap for the SnS2, suggesting potential indirect transitions or confinement in the low-dimensional nanosheets. SnS2 nanosheets fabricated by solution-processed means, hold great potential for large-scale, cost-effective, and efficient photoelectrochemical devices.

Moisture-enabled self-charging and voltage stabilizing supercapacitor

Supercapacitor is highly demanded in emerging portable electronics, however, which faces frequent charging and inevitable rapid self-discharging of huge inconvenient. Here, we present a flexible moisture-powered supercapacitor (mp-SC) that capable of spontaneously moisture-enabled self-charging and persistently voltage stabilizing. Based on the synergy effect of moisture-induced ions diffusion of inner polyelectrolyte-based moist-electric generator and charges storage ability of inner graphene electrochemical capacitor, this mp-SC demonstrates the self-charged high areal capacitance of 138.3 mF cm−2 and ~96.6% voltage maintenance for 120 h. In addition, a large-scale flexible device of 72 mp-SC units connected in series achieves a self-charged 60 V voltage in air, efficiently powering various commercial electronics in practical applications. This work will provide insight into the design self-powered and ultra-long term stable supercapacitors and other energy storage devices.

Ultrahigh precision laser nanoprinting based on defect-compensated digital holography for fast-fabricating optical metalenses.

The 3D structured light field manipulated by a digital-micromirror-device (DMD)-based digital hologram has demonstrated its superiority in fast-fabricating stereo nanostructures. However, this technique intrinsically suffers from defects of light intensity in generating modulated focal spots, which prevents from achieving high-precision micro/nanodevices. In this Letter, we have demonstrated a compensation approach based on adapting spatial voxel density for fabricating optical metalenses with ultrahigh precision. The modulated focal spot experiences intensity fluctuations of up to 3% by changing the spatial position, leading to a 20% variation of the structural dimension in fabrication. By altering the voxel density to improve the uniformity of the laser cumulative exposure dosage over the fabrication region, we achieved an increased dimensional uniformity from 94.4% to 97.6% in fabricated pillars. This approach enables fast fabrication of metalenses capable of sub-diffraction focusing of 0.44λ/NA with the increased mainlobe-sidelobe ratio from 1:0.34 to 1:0.14. A 6 × 5 supercritical lens array is fabricated within 2 min, paving a way for the fast fabrication of large-scale photonic devices.

Selective Lattice Doping Enables a Low-Cost, High-Capacity and Long-Lasting Potassium Layered Oxide Cathode for Potassium and Sodium Storage.

Layered transition metal oxides are highly promising host materials for K ions, owing to their high theoretical capacities and appropriate operational potentials. To address the intrinsic issues of KxMnO2 cathodes and optimize their electrochemical properties, a novel P3-type oxide doped with carefully chosen cost-effective, electrochemically active and multi-functional elements is proposed, namely K0.57Cu0.1Fe0.1Mn0.8O2. Compared to the pristine K0.56MnO2, its reversible specific is increased from 104 to 135 mAh g-1. In addition, the Cu and Fe co-doping triples the capacity under high current densities, and contributes to long-term stability over 500 cycles with a capacity retention of 68 %. Such endeavor holds the potential to make potassium-ion batteries particularly competitive for application in sustainable, low-cost, and large-scale energy storage devices. In addition, the cathode is also extended for sodium storage. Facilitated by the interlayer K ions that protect the layered structure from collapsing and expand the diffusion pathway for sodium ions, the cathode shows a high reversible capacity of 144 mAh g-1, fast kinetics and a long lifespan over 1000 cycles. The findings offer a novel pathway for the development of high-performance and cost-effective sodium-ion batteries.

Accurate parameter identification method for coupled sub/super-synchronous oscillations for high penetration wind power systems

As the penetration of renewable energy increases to a large scale and power electronic devices become widespread, power systems are becoming prone to synchronous oscillations (SO). This event has a major impact on the stability of the power grid. The recent research has been mainly concentrated on identifying the parameters of sub-synchronous oscillation. Sub/Super synchronous oscillations (Sub/Sup-SO) simultaneously occur, increasing the difficulty in accurately identify the parameters of SO. This work presents a novel method for parameter identification that effectively handles the Sub/Sup-SO components by utilizing the Rife-Vincent window and discrete Fourier transform (DFT) simultaneously. To mitigate the impact of spectral leakage and the fence effect of DFT, we integrate the tri-spectral interpolation algorithm with the Rife–Vincent window. We use the instantaneous data of the phasor measurement unit (PMU) to identify Sub/Sup-SO-related parameters (Sub/Sup-SO damping ratio, frequency, amplitude and phase). First, the spectrum of the Sub/Sup-SO signals is analyzed after incorporating the Rife-Vincent window, and the characteristics of the Sub/Sup-SO signal are determined. Then, the signal spectrum is identified using a three-point interpolation algorithm, and the damping ratio, amplitude, frequency, and phase of the Sub/Sup-SO signals are obtained. In addition, we consider the identification accuracy of the algorithm under various complex conditions, such as the effect of Sub/Sup-SO parameter variations on parameter identification in the presence of a non-nominal frequency and noise. The proposed algorithm accurately identifies the parameters of multiple Sub/Sup-SO components and two Sub-SO components that are in close proximity. Testing with synthetic and real data demonstrates that the proposed algorithm outperforms existing methods in terms of identification accuracy, identification bandwidth, and adaptability.

A newly developed 10 kA-level HTS conductor: innovative tenon-mortise-based modularized conductor (TMMC) based on China ancient architecture

We proposed a new type of high-temperature superconducting (HTS) conductor concept: modularized conductors (MCs) connected by Chinese traditional tenon-mortise (TM) connection structure, referred as TMMC (tenon-mortise modularized conductor). The conductor consisted of multiple concentric round sub-conductors with slots for stacking rare-earth-barium-copper-oxide (REBCO) tapes. Innovatively, the REBCO stacks in the adjacent sub-conductors were arranged with the fully-misaligned configuration to enhance the critical current’s isotropy with respect to magnetic field and reduce ac loss. For example, the angle between the adjacent stacks in the two adjacent sub-conductors was 45° if each sub-conductor contains 4 REBCO stacks. In order to construct the fully-misaligned configuration, the sub-conductors were designed with two open half-circular formers and connected by TM structure which makes the conductor modularized and simply to assembly and disassembly. Based on the design concept, a prototype conductor containing 160 REBCO tapes distributed in the four concentric sub-conductors was fabricated. The conductor’s measured critical current was 13.69 kA at 77 K and self-field, which was consistent to the simulation result. In order to further improve the TMMC’s engineering critical current density (J ce) and bending performance, we proposed two enhancement approaches: reducing the former’s thickness and re-arrange stacks in the outer sub-conductors. With the enhancements, both TMMC’s radius and J ce were comparable to the existing slotted-core conductor. The study shows the TMMC’s advantages of non-twisted structures, easy assembly, high-current carrying and low ac losses, which made it promising for constructing large-scale scientific devices.

The Effect of a Ferromagnetic Steel Enclosure on Magnetic Shielding Systems: Analysis, Modeling, and Experimental Validation

The Effect of a Ferromagnetic Steel Enclosure on Magnetic Shielding Systems: Analysis, Modeling, and Experimental Validation

Highly efficient microbial inactivation enabled by tunneling charges injected through two-dimensional electronics.

Airborne pathogens retain prolonged infectious activity once attached to the indoor environment, posing a pervasive threat to public health. Conventional air filters suffer from ineffective inactivation of the physics-separated microorganisms, and the chemical-based antimicrobial materials face challenges of poor stability/efficiency and inefficient viral inactivation. We, therefore, developed a rapid, reliable antimicrobial method against the attached indoor bacteria/viruses using a large-scale tunneling charge-motivated disinfection device fabricated by directly dispersing monolayer graphene on insulators. Free charges can be stably immobilized under the monolayer graphene through the tunneling effect. The stored charges can motivate continuous electron loss of attached microorganisms for accelerated disinfection, overcoming the diffusion limitation of chemical disinfectants. Complete (>99.99%) and broad-spectrum disinfection was achieved <1 min of attachment to the scaled-up device (25 square centimeters), reliably for 72 hours at high temperature (60°C) and humidity (90%). This method can be readily applied to high-touch surfaces in indoor environments for pathogen control.

Low-Cycle Fatigue Behavior and the Combined Cyclic Hardening Material Model of Plate-Shaped Zn-22Al Alloy for Seismic Dampers.

This study investigates the potential of the plate-shaped Zn-22 wt.% Al (Zn-22Al) alloy as an innovative energy dissipation material for seismic damping devices, since plate-shaped material is more suitable to fabricate large-scale devices for building structures. The research begins with the synthesis of Zn-22Al alloy, given its unavailability in the commercial market. Monotonic tensile tests and low-cycle fatigue tests are performed to analyze material properties and fatigue performance of plate-shaped specimens. Monotonic tensile curves and cyclic stress-strain curves, along with SEM micrographs for microstructure and fracture surface analysis, are acquired. The combined cyclic hardening material model is calibrated to facilitate finite element analysis. Experimental results reveal exceptional ductility in Zn-22Al alloy, achieving a fracture strain of 200.37% (1.11 fracture strain). Fatigue life ranges from 1126 to 189 cycles with increasing strain amplitude (±0.8% to ±2.5%), surpassing mild steel by at least 6 times. The cyclic strain-life relationships align well with the Basquin-Coffin-Manson relationship. The combined kinematic/isotropic hardening model in ABAQUS accurately predicts the hysteretic behavior of the material, showcasing the promising potential of Zn-22Al alloy for seismic damping applications.

Stencil-Printed Scalable Radial Thermoelectric Device Using Sustainable Manufacturing Methods

In this study, we used n-chitosan-Bi2Te2.7Se0.3 and p-chitosan-Bi0.5Sb1.5Te3 composite inks to print a circular thermoelectric generator (TEG) device using a low-energy-input curing method. Thermoelectric (TE) composite films were fabricated using varying sizes of thermoelectric particles and a small chitosan binder (0.05 wt. %). The particles and binder were hot pressed at an applied pressure of 200 MPa and cured at 200 °C for 30 min. We achieved ZT of 0.35 for the n-type and 0.7 for the p-type TE composite films measured at room temperature. A radial TEG was fabricated using the best-performing n-type and p-type composite inks and achieved a power output of 87 µW and a power density of 727 µW/cm2 at a temperature difference of 35 K; these are among the best-reported values for printed TEG devices. Using a low-energy-input fabrication method, we eliminated the need for high-temperature and long-duration curing processes to fabricate printing devices. Thus, we envisage that the low-energy-input curing process and cost-effective printable strategy presented in this work pave the way for sustainable manufacturing of large-scale energy harvesting TEG devices.

Nanoimprinting Solution-Derived Barium Titanate for Electro-Optic Metasurfaces.

Electro-optic metasurfaces have demonstrated significant potential in enhancing the modulation speed and efficiency for fast and large-scale free-space optical devices. Barium titanate has a strong electro-optic Pockels coefficient, but its availability in thin-film form is restricted due to costly growth processes or low thickness. Here, we fabricated active metasurfaces using an etch-free bottom-up process with sol-gel-based polycrystalline barium titanate with a large electro-optic coefficient similar to bulk lithium niobate. We achieve strong hybrid Mie/surface lattice resonances with a quality-factor of 200 at 633 nm wavelength, enhancing the light-matter interaction and therefore the Pockels effect. The metasurface transmission is electro-optically modulated with up to 5 MHz driving frequency at low voltages of less than 1 V thanks to resonant enhancement of the modulation amplitude by 2 orders of magnitude. This successful demonstration of electro-optic modulation in nanoimprinted barium titanate structures paves the way for low-cost and large-scale free-space modulators or tunable metalenses.

Study on stray electrons ejecting from a long-pulse negative ion source for fusion

The negative ion based neutral beam injection is a desirable plasma heating and current drive method for the large-scale magnetic fusion devices. Due to the strict requirements and difficult development of the negative ion source for fusion, a long-pulse negative ion source has been developed under the framework of the Comprehensive Research Facility for Fusion Technology in China. This negative ion source consists of a single radio frequency (RF) driver plasma source and a three-electrode accelerator. The typical extraction and acceleration voltage are 4–8 kV and 40–50 kV, respectively. During one shot of the long-pulse (∼100 s) beam extraction, the gas pressure in the vacuum vessel increased sharply and the temperature of the cryopump rise from 8 K to 20 K. Moreover, the vessel wall appeared a high temperature after several long-pulse shots. A self-consistent simulation of beam-gas interaction revealed that the heat loads on the vessel wall should be caused by the stray electrons ejecting from the accelerator. Those stray electrons are mainly generated via the stripping or ionization collisions and strongly deflected by the downstream side of the deflection magnetic field for the co-extracted electron. The location of hot spots measured by infrared thermography is consistent with the simulation results. To solve this problem, a series of electron dumps are designed to avoid the direct impinging of the ejecting electrons on the cryopump and the vessel wall. And the results suggest that the hot spots are almost eliminated.

Pulse optimization for high-precision motional-mode characterization in trapped-ion quantum computers

High-fidelity operation of quantum computers requires precise knowledge of the physical system through characterization. For motion-mediated entanglement generation in trapped ions, it is crucial to have precise knowledge of the motional-mode parameters such as the mode frequencies and the Lamb–Dicke parameters. Unfortunately, the state-of-the-art mode-characterization schemes do not easily render the mode parameters in a sufficiently accurate and efficient fashion for large-scale devices, due to the unwanted excitation of adjacent modes in the frequency space when targeting a single mode, an effect known as the cross-mode coupling. Here, we develop an alternative scheme that leverages the degrees of freedom in pulse design for the characterization experiment such that the effects of the cross-mode coupling is actively silenced. Further, we devise stabilization methods to accurately characterize the Lamb–Dicke parameters even when the mode frequencies are not precisely known due to experimental drifts or characterization inaccuracies. We extensively benchmark our scheme in simulations of a three-ion chain and discuss the parameter regimes in which the shaped pulses significantly outperform the traditional square pulses.