AbstractBACKGROUND: Carbon nanotube (CNT) fiber directly spun from an aerogel has a unique, well‐aligned nanostructure (nano‐pore and nano‐brush), and thus provides high electro‐catalytic activity and strong interaction with glucose oxidase enzyme. It shows great potential as a microelectrode for electrochemical biosensors.RESULTS: Cyclic voltammogram results indicate that post‐synthesis treatments have great influence on the electrocatalytic activity of CNT fibers. Raman spectroscopy and electrical conductivity tests suggest that fibers annealed at 250 °C remove most of the impurities without damaging the graphite‐like structure. This leads to a nano‐porous morphology on the surface and the highest conductivity value (1.1 × 105 S m−1). Two CNT fiber microelectrode designs were applied to enhance their electron transfer behaviour, and it was found that a design using a 30 nm gold coating is able to linearly cover human physiological glucose level between 2 and 30 mmol L−1. The design also leads to a low detection limit of 25 µmol L−1.CONCLUSIONS: The high performance of CNT fibers not only offers exceptional mechanical and electrical properties, but also provides a large surface area and electron transfer pathway. They consequently make excellent bioactive microelectrodes for glucose biosensing, especially for potential use in implantable devices. Copyright © 2011 Society of Chemical Industry