Large Bending Deformation Research Articles

A Flexible and High-Efficient Anti-Icing/Deicing Coating Based on Carbon Nanomaterials.

Anti-icing/deicing coatings with low energy consumption and superior flexibility could better fit application requirements in practical engineering. In this paper, an active-passive-integrated anti-icing/deicing coating based on carbon nanomaterials is prepared, which not only possesses various functions of electrothermal conversion, photothermal conversion, and superhydrophobicity but also shows a large deformability to accommodate curved surfaces. The coating consists of a sandwich-structured bottom part and top layer, the former of which includes a core conductive layer made of densely mixed carbon nanotubes (CNTs) and graphene and two polydimethylsiloxane (PDMS) wrapping layers, while the latter is a polymeric composite filled with TiN and SiO2 nanoparticles. Experimental studies show that, when the present coating works under an electric field alone, a 90% conversion of electric energy to thermal energy can be realized, only a 2 V voltage is enough to unfreeze the surface at minus 20 degrees within 400 s, and a slightly larger voltage of 2.5 V leads to a significant temperature increase of more than 100 °C within 200 s. Such required voltages are significantly smaller than their counterparts in existing electrothermal-based methods to achieve the same heating effects, which could be further diminished with the auxiliary action of sunlight illumination. A fast and complete deicing/defrosting can be consequently achieved with a small energy input. Furthermore, the water repellency function, electric property, and electrothermal conversion performance of the coating remain almost unchanged after either a large bending deformation or many bending cycles, thus ensuring an outstanding anti-icing/deicing effect on both flat and curved surfaces. All of the results demonstrate apparent advantages of the present coating including high efficiency, low energy consumption, all-weather adaptability, and excellent flexibility, which should be of great practical value for the freeze protection of differently shaped industrial equipment.

Experimental and Modeling Analysis of Mechanical Response of Composite Electrodes in Lithium Batteries.

The mechanical response is one of the main factors that influence the capacity and number of cycles of lithium batteries, which hinder its wide application. Therefore, it is crucial to perform an in-depth investigation of the electro-chemo-mechanical coupling performance and work mechanism of battery electrodes during the electrochemical reaction process. Usually, graphite is the main active material used in commercially used batteries, while silicon is gaining worldwide attention because of its large energy density. Here, graphite and silicon composite electrodes were prepared to obtain the electro-chemo-mechanical response during electrochemical cycling by an in situ bending deformation measurement. The findings indicate that the composite electrodes could induce a large bending deformation, with an increase in the state of charge (C-rate). And, with an increase in the C-rate, the deformation degree of the silicon composite electrode increases, while that of the graphite composite electrode decreases due to the hardening properties of the graphite particles. In addition, increasing the thickness ratio could induce an increase in the peak stress for both composite electrodes. This work gives a detailed analysis of the mechanical properties of composite electrodes and finds the working mechanism of the C-rate and thickness ratio, which can supply suggestions for the development of high-performance batteries.

Ultrahigh Energy Storage Performance of BiFeO3-BaTiO3 Flexible Film Capacitor with High-Temperature Stability via Defect Design.

Nanoengineering polar oxide films have attracted great attention in energy storage due to their high energy density. However, most of them are deposited on thick and rigid substrates, which is not conducive to the integration of capacitors and applications in flexible electronics. Here, an alternative strategy using van der Waals epitaxial oxide dielectrics on ultra-thin flexible mica substrates is developed and increased the disorder within the system through high laser flux. The introduction of defects can efficiently weaken or destroy the long-range ferroelectric ordering, ultimately leading to the emergence of a large numbers of weak-coupling regions. Such polarization configuration ensures fast polarization response and significantly improves energy storage characteristics. A flexible BiFeO3-BaTiO3 (BF-BT) capacitor exhibits a total energy density of 43.5 J cm-3 and an efficiency of 66.7% and maintains good energy storage performance over a wide temperature range (20-200 °C) and under large bending deformation (bending radii ≈ 2mm). This study provides a feasible approach to improve the energy storage characteristics of dielectric oxide films and paves the way for their practical application in high-energy density capacitors.

An elastoplastic peridynamic beam model for large bending deformation and fracture analysis

The present study establishes an elastoplastic peridynamic (PD) beam model, which effectively incorporates the development of plasticity across both the cross-section and length of the beam, aiming to accurately capture the large bending deformation and fracture of metal frame structures. Firstly, the equivalent plastic modulus is derived to describe the plastic development of the beam cross-section, and then the expression of the incremental strain energy density of the beam in a large bending deformation elastoplastic process can be derived based on the classical continuum mechanics (CCM) theory. Secondly, the equivalent plastic micromoduli of the micro-beam bond are obtained from the incremental strain energy density of the beam in a large bending deformation elastoplastic process using the homogenization principle. Thirdly, the yield condition of the micro-beam bond is derived to determine its elastoplastic stage, and the elastoplastic PD-CCM coupling beam model is established via the morphing method to improve computational efficiency. Finally, the effectiveness and accuracy of the proposed elastoplastic PD-CCM beam model are verified by several numerical examples.

Review of the Development of an Unbonded Flexible Riser: New Material, Types of Layers, and Cross-Sectional Mechanical Properties.

Unbonded flexible risers consist of several helical and cylindrical layers, which can undergo large bending deformation and can be installed in different configurations to adapt to harsh marine environments; thus, they can be applied to transport oil and gas resources from ultra-deep waters (UDW). Due to their special geometric characteristics, they can ensure sufficient axial tensile stiffness while having small bending stiffness, which can undergo large deflection bending deformation. In recent years, the development of unbonded flexible risers has been moving in an intelligent, integrated direction. This paper presents a review of unbonded flexible risers. Firstly, the form and properties of each interlayer of an unbonded flexible riser are introduced, as well as the corresponding performance and configuration characteristics. In recent years, the development of unbonded flexible risers has been evolving, and the development of machine learning on unbonded flexible risers is discussed. Finally, with emphasis on exploring the design characteristics and working principles, three new types of unbonded flexible risers, an integrated production bundle, an unbonded flexible riser with an anti-H2S layer, and an unbonded flexible riser with a composite armor layer, are presented. The research results show that: (1) the analytical methods of cross-sectional properties of unbonded flexible risers are solved based on ideal assumptions, and the computational accuracy needs to be improved. (2) Numerical methods have evolved from equivalent simplified models to models that account for detailed geometric properties. (3) Compared with ordinary steel risers, the unbonded flexible riser is more suitable for deep-sea resource development, and the structure of each layer can be designed according to the requirements of the actual environment.

Axial Tensile Ultimate Strength of an Unbonded Flexible Riser Based on a Numerical Method.

Unbonded flexible risers consist of several helical and cylindrical layers, which can undergo large bending deformation and can be installed to different configurations to adapt to harsh marine environments, and is a key equipment in transporting oil and gas resources from Ultra Deep Waters (UDWs) to offshore platforms. The helical interlayer of an unbonded flexible riser makes the structural behavior difficult to predict. In this paper, the axial tensile behavior and the axial tensile ultimate strength of an unbonded flexible riser are studied based on a typical 2.5-inch eight-layer unbonded flexible riser model, and verified through a theoretical method considering the contact between adjacent layers. First, the balance equation of separate layers is deduced by a functional principle, and then the overall theoretical model of an unbonded flexible riser is established considering the geometric relationship between adjacent layers. Then, the numerical model considering the detailed geometric properties of an unbonded flexible riser is established to simulate the axial tensile behavior. Finally, after being verified through the experimental results, the axial tensile stiffness and axial tensile strength of an unboned flexible riser considering the elasticity of the tensile armor layer are studied using the proposed two methods. Additionally, the effect of frictional coefficients is conducted. The numerical and theoretical results show good agreement with the test results, and the friction between adjacent layers would increase the axial tensile stiffness of an unbonded flexible riser.

A Pre-Training Deep Learning Method for Simulating the Large Bending Deformation of Bilayer Plates

A Pre-Training Deep Learning Method for Simulating the Large Bending Deformation of Bilayer Plates

High‐performance carboxylated cellulose nanofibers‐based electro‐responsive ionic artificial muscles toward bioinspired applications

AbstractHighly electro‐responsive soft actuators have aroused immense attention due to their large bending deformation, fast response time, and long durability under low driving voltage. Herein we present a high‐performance ionic soft actuator using carboxylated cellulose nanofiber (CCNF), ionic liquid (IL), and polyvinyl alcohol (PVA). The proposed actuator displayed excellent actuation performances such as a large bending strain of 0.41% (peak‐to‐peak displacement of 13.6 mm), specific capacitance up to 43%, long working ability (95% maintain for 2.5 h), significantly reduced phase delay, and broad frequency bandwidth (0.1–3.0 Hz), all of which were ascribed to the strong ionic interactions of CCNF with PVA and IL. Simultaneously, bionic applications of the actuators were achieved including the active stent, bionic gripper, and bionic fingers for sliding electronic photos and human‐robot interactions. Thus, the proposed actuator provides a way for the advancement of next‐generation artificial muscles, soft robots, and human‐robot interactions.Highlights Preparing an electro‐ionic actuator using carboxylated cellulose nanofibers. Ionic interactions and cross‐linking promoting ion transport capability. The actuator displaying excellent actuation responses and bioinspired applications.

Ultrafast Bi-Directional Bending Moisture-Responsive Soft Actuators through Superfine Silk Rod Modified Bio-Mimicking Hierarchical Layered Structure.

Development of stimulus-responsive materials is crucial for novel soft actuators. Among these actuators, the moisture-responsive actuators are known for their accessibility, eco-friendliness, and robust regenerative attributes. A major challenge of moisture-responsive soft actuators (MRSAs) is achieving significant bending curvature within short response times. Many plants naturally perform large deformation through a layered hierarchical structure in response to moisture stimuli. Drawing inspiration from the bionic structure of Delosperma nakurense (D. nakurense) seed capsule, here the fabrication of an ultrafast bi-directional bending MRSAs is reported. Combining a superfine silk fibroin rod (SFR) modified graphene oxide (GO) moisture-responsive layer with a moisture-inert layer ofreduced graphene oxide (RGO), this actuator demonstrated large bi-directional bending deformation (-4.06±0.09 to 10.44±0.00cm-1) and ultrafast bending rates (7.06cm-1s-1). The high deformation rate is achieved by incorporating the SFR into the moisture-responsive layers, facilitating rapid water transmission within the interlayer structure. The complex yet predictable deformations of this actuator are demonstrated that can be utilized in smart switch, robotic arms, and walking device. The proposed SFR modification method is simple and versatile, enhancing the functionality of hierarchical layered actuators. It holds the potential to advance intelligent soft robots for application in confined environments.

Functionally antagonistic polyelectrolyte for electro-ionic soft actuator

Electro-active ionic soft actuators have been intensively investigated as an artificial muscle for soft robotics due to their large bending deformations at low voltages, small electric power consumption, superior energy density, high safety and biomimetic self-sensing actuation. However, their slow responses, poor durability and low bandwidth, mainly resulting from improper distribution of ionic conducting phase in polyelectrolyte membranes, hinder practical applications to real fields. We report a procedure to synthesize efficient polyelectrolyte membranes that have continuous conducting network suitable for electro-ionic artificial muscles. This functionally antagonistic solvent procedure makes amphiphilic Nafion molecules to assemble into micelles with ionic surfaces enclosing non-conducting cores. Especially, the ionic surfaces of these micelles combine together during casting process and form a continuous ionic conducting phase needed for high ionic conductivity, which boosts the performance of electro-ionic soft actuators by 10-time faster response and 36-time higher bending displacement. Furthermore, the developed muscle shows exceptional durability over 40 days under continuous actuation and broad bandwidth below 10 Hz, and is successfully applied to demonstrate an inchworm-mimetic soft robot and a kinetic tensegrity system.

Flexible Actuators with Hygroscopic Adaptability for Smart Wearables and Soft Grippers.

Flexible actuators have garnered significant interest in the domains of biomedical devices, human-machine interfaces, and smart wearables. However, the mechanical properties of existing materials are not sufficiently robust, and the expensive and time-consuming pretreatment process and the ambiguous high-degree-of-freedom deformation mechanism make it difficult to meet the demands of industrialized production. Hence, drawing inspiration from the adaptable movement of living organisms in the natural world, this research created and engineered a fully textile-based humidity-sensitive flexible actuator (TbHs-FA) using high-cost-effective viscose/PET fibers as raw materials. The breakthrough development in actuation performance is covered, including substantial contraction force (92.53 cN), high actuation curvature (16.78 cm-1), and fast response (264 cN s-1 and 46.61 cm-1 s-1). Additionally, the programmable stiffness system and weave structure give TbHs-FAs low hysteresis and fatigue resistance, narrowing the gap between the conceptual laboratory-scale design of existing fully textile-based humidity-sensitive flexible actuators and actual textiles. The high-degree-of-freedom and large bending deformation mechanisms are elucidated for the first time by combining microscopic mechanical structure simulation and macroscopic energy conversion analysis. The novel humidity-sensitive flexible actuator possesses strong mechanical qualities, making it suitable for applications such as flexible robots, medicinal devices, and smart wearables.

Polydopamine-Modified MXene-Integrated Poly(N-isopropylacrylamide) to Construct Ultrafast Photoresponsive Bilayer Hydrogel Actuators with Smart Adhesion.

In nature, living organisms, such as octopuses, cabrito, and frogs, have already evolved admirable adhesive abilities for better movement and predation in response to the surroundings. Inspired by biological structures, researchers have made enormous efforts in developing actuators that can respond to external stimuli, while such adhesive property is very desired, yet there is still limited research in responsive hydrogel actuators. Here, a bilayer actuator with high stretchability and robust interface bonding is presented, which has a smart adhesion and thermoreception function. The system consists of an adhesive passive layer copolymerized of amphoteric ([2-(methacryloyloxy) ethyl] dimethyl-(3-sulfopropyl), SBMA) and acrylic acid (AA), and an active layer hydrogel composed of poly(N-isopropylacrylamide) (PNIPAm) containing polydopamine-modified MXene (P-MXene) and calcium chloride (CaCl2). The coordination of carboxylate and Ca2+ at the interface of the two layers enhances the interfacial bonding from 14 to 30 N m-1, which facilitates withstanding large strain and preventing stratification. The resulting hydrogel actuator can bend approximately 360° in a mere 10 s, exhibiting excellent photothermal effect, a large angle bending deformation, and ultrafast photoresponsive ability. As a proof of concept, the photothermal actuators are programmed to present various shapes and grab objects. Importantly, the hydrogel actuator exhibits remarkable adhesion capabilities toward diverse substrates, with a maximum peel force of up to 280 N m-1. Relying on their own adhesion and the photoresponse properties, these flexible adhesion actuators show outstanding gripping capability, enabling them to grip and release objects of different shapes and weights. More interestingly, the hydrogel exhibits a smart adjustable adhesion capability at different temperatures, which enables it as a gripper to recognize temperature signals through real-time different feedback actions based on its own adhesion. This study presents innovative insights into biomimetic hydrogel actuators, providing new opportunities for developing intelligent soft robots with multiple functions.

Damage mechanisms and analytical model of CFRP laminate under low-velocity normal and oblique impacts

The present work investigates the energy absorption performance of carbon fibre-reinforced polymer (CFRP) laminates subjected to low-velocity normal and oblique impacts. Experimental tests are conducted on laminates exposed to varying impact energies at both normal and oblique angles. The numerical model is developed to simulate the dynamic response of the CFRP. The research employs a combination of experimental and numerical methods to reveal the underlying damage mechanisms. The changes observed in the oblique impact response are explained through an analysis of the damage mechanisms. Analytical models for each energy absorption mechanism are proposed based on the principles of energy conservation and the theory of large bending deformation of anisotropic materials. The energy absorption performance of the laminates under oblique impacts, considering rebound and penetration conditions, is discussed. It is found that the delamination is the primary energy absorption mechanism of CFRP laminate under rebound conditions, while elastic deformation of fibres is the primary energy absorption mechanism under penetration conditions. Furthermore, the energy absorption performance of the laminate is found to be affected by the peak force and effective thickness of the plate, which change with the oblique angle. This paper makes a significant contribution by utilising experimental, numerical, and theoretical approaches to gain insights into the damage mechanisms of laminates subjected to oblique impacts.

High water content electrically driven artificial muscles with large and stable deformation for soft robots

Ionic-polymer metal composites (IPMCs) actuators show great potential for soft robots due to their large deformations and fast responses at low voltage. However, realizing large and stable deformation remains a challenge since the existence of back relaxation phenomena. Herein, we report high-performance IPMCs actuators fabricated via solution-casting and isopropanol-assisted electroless plating methods. The actuator exhibits extremely large bending deformation (125°) and ultrafast initial response speed (1.09 % s−1 bending strain rate) within one second of the start time under the DC voltage of 3 V. Furthermore, the actuator exhibits no significant back relaxation, even when it lifts objects 11 times heavier and holds up for more than 695 s. The outstanding properties of the actuator are demonstrated by various soft robots, including a guide-grapple robot and a microarchitecture for robotic metamaterials, and a finite element simulation approach is proposed to model the robotic metamaterials. This study offers a viable means for developing high-performance artificial muscles without back relaxation for promising applications in biomedical devices, robotic metamaterials, and soft robotics.

MXene‐Based Soft Actuators with Multiresponse and Diverse Applications by a Simple Method

AbstractSmart actuators that can convert external energy stimuli into mechanical energy output have great potential in industrial, biomedical, and military applications. However, the existed disadvantage such as complex fabrication process, single stimulus source, and the requirement of artificial energy restrict their further development. Herein, a MXene/polyethylene (PE)‐based soft actuator with multistimulus response and the ability to be driven by natural sunlight and human humidity is proposed through a simple method. Owing to the excellent electrical conductivity, high photothermal conversion capability, and surface hydrophilicity of MXene, the MXene/PE actuator exhibits rapid and large bending deformation in response to external multistimuli such as light, electricity, heat, and humidity. Owing to the simple preparation, and anisotropic, tailorable and programmable properties of the MXene/PE actuator, a soft robot that can crawl directionally under light conditions is constructed. In addition, based on the high sensitivity response of the actuator to light and humidity, smart clothing that can generate reversible bending deformation under natural sunlight as well as sweat conditions is developed. These results provide a new inspiration for the design of high‐performance soft actuators with multistimulus response, and demonstrate the potential applications of the MXene/PE actuators in smart devices, bionic robots, and wearable clothing.

Nonlinear dynamics of time-varying curvature balance rope coupled with time-varying length hoisting rope in friction hoisting system

Mine friction hoisting system is a typical multi-body system composed of traction sheave, conveyance, hoisting rope, and balance rope. Hoisting rope is of large-scale and flexible tension, leading to large amplitude elastic vibration and huge tension fluctuation during hoisting movement. Balance rope is of small tension amplitude and bending modulus, undergoing significant curvature changes, large displacement, and large deformation. Considering the complex coupling vibrations between the moving hoisting rope and balance rope in the ultra-kilometer-deep shaft, a coupling modeling method of the variable-length hoisting rope with the variable-curvature balance rope is proposed. Based on the absolute nodal coordinate formulation(ANCF), the balance rope is modeled by non-equal-length and variable-number elements, and the hoisting ropes on both sides are modeled by variable-length and variable-number elements. A flexible rope vibration experiment platform is built in the laboratory to verify correctness of the proposed theoretical model.The experimental results are in good agreement with those in theoretical simulation. Besides, the nonlinear coupling dynamic behaviors of hoisting rope and balance rope in an ultra-kilometer-deep well are studied. It reveals the non-stationary phenomenon of hoisting rope and balance rope with a long-time range. Both sides of flat balance rope undergo large bending deformation and non-stationary response when transient resonance occurs in hoisting ropes.

Highly conductive laser-induced graphene through the deposition of liquid metal particles for flexible electronics

The rapid and simple fabrication process of laser-induced graphene (LIG) has enabled the creation of flexible sensors for emerging applications such as wearable electronics and intelligent systems. Although LIG can be designed to be a sensitive strain sensor due to the large change in its resistance under deformation, this property can also limit its use as a printed conductor on flexible substrates. Here, we present a versatile technique to enhance the electrical conductivity and resistive heating ability of LIG for use as flexible conductors in printed electronics. The highly conductive traces are prepared by direct writing of LIG onto a polyimide film using a CO2 laser, upon which the functionalized liquid metal (LM)—eutectic gallium indium (EGaIn)—particles are deposited and activated. This results in a ∼400 times increase in electrical conductivity of LIG traces while maintaining mechanical flexibility and manufacturing scalability without the need for soldering. Electromechanical characterization of the LIG-LM traces shows low resistance change (less than 0.3 Ω) under large bending deformations. At the same time, the enhanced electrical conductivity contributes to the resistive heating performance as it reduces the input voltage requirement by ∼15 times to achieve similar surface temperatures compared to pure LIG traces. By combining EGaIn LM with laser-synthesized graphene, we can fabricate flexible hybrid electronics. We demonstrate the practicality of this technique by fabrication of flexible conductors and heating devices with highly customizable patterns.

2D Shape Estimation of a Pneumatic‐Driven Soft Finger with a Large Bending Angle Based on Learning from Two Sensing Modalities

A shape estimation method that utilizes two sensing modalities of a customized fiber Bragg grating (FBG) sensor and a commercial air pressure sensor for a pneumatically driven soft finger with an extensive bending angle range based on an artificial neural network model is proposed. The proposed FBG sensor utilizes two tiny nitinol rods as a backbone to attach the long‐grating FBG element fiber, enabling high strain transfer, shape sensing for large bending deformation, and preventing chirping failure and fiber sliding when bending. Its distal end is set free to slide and synchronizes with the extended length and reflects shapes for large bending deformation (up to 320° with a linearity of 99.96%), while its proximal end is fixed. The small packaged sensor unit enables modular design, easy assembly, and high repeatability with negligible effects on the soft finger's bending performances. The artificial neural network model is utilized to process the input of two sensing modalities, reducing errors from material nonlinearity, fabrication, and assembly of soft fingers while improving shape estimation's accuracy and transferability with average errors of 0.90 mm (0.69%) and 1.55 mm (1.19%) for whole shape and distal end position, respectively. Preliminary experiments also verify the potential for pressing force prediction and hardness recognition.

Improving blast protection of double-layered system for infilled masonry wall in frame structure

To dissipate a large amount of blast energy as well as realize a reasonable load transfer to the beam and column instead of the vulnerable wall in the frame structure, this study employs a novel double-layered system to protect the infilled vulnerable masonry wall to resist blast loads. The system comprises a sacrificial cladding directly exposed to the blast to dissipate energy and connectors to facilitate load transfer and mitigation. Based on the quasi-static compressive test on the connector, the field blast test on the sacrificial cladding and frame structure with an infilled masonry wall, their respective numerical models are established and validated with ANSYS/LS-DYNA, which facilitates the model establishment of the frame structure protected by the double-layered system subjected to blast load. The numerical results indicate that the system effectively mitigates the damage to the masonry wall and reduces the load transferred to the frame compared to that without protection. However, large bending deformation of the sacrificial cladding may still result in collision damage to the vulnerable wall which makes it difficult to be applied in engineering practice. To improve the protective performance of the double-layered system and reduce the possibility of the occurrence of a collision between the sacrificial cladding and the wall, several measures, including connector layout optimization, rear plate strengthening with stiffeners, and appropriate connector height determination have been proposed. The numerical results demonstrate that installing connectors at four edges, adding 5 × 5 stiffeners on the rear surface of the sacrificial cladding, and appropriately designing the height of the connector can significantly enhance the double-layered system’s protective performance, which has practical significance in protecting vulnerable masonry wall in frame structure from blast loads.

Dried bonito flakes-inspired moisture-responsive actuator with a gradient structure for smart devices

Exploring high-performance soft actuators from biomass resources is significant for developing eco-friendly smart devices. Dried bonito (DB) flake is a common food as well as a biomass material, and it can produce irregular motion in changed moisture, just like dancing. Inspired by this intriguing phenomenon, a cost-effective, biocompatible, and biodegradable moisture-responsive DB film actuator with a gradient structure is developed. The DB film actuator exhibits rapid and reversible bending deformation triggered by a humidity gradient with a high bending speed (40° s–1) and a maximum bending angle (180°). Moreover, the DB film actuator shows large bending deformation (–71° to +51°) with a high actuation force (214.7 Pa) in response to changes in relative humidity. Furthermore, the actuation performance can be also tuned by adjusting the thickness of the film. Potential applications of this actuator, including smart grippers, crawling robots, and biomimetic flowers for visible humidity sensing, are demonstrated. More importantly, smart sweat-responsive wearables that automatically deform to promote sweat evaporation and convection during exercise are constructed based on the actuator, making it promising for adaptive personal thermal management. This work offers an easily processable, cost-effective, and environmentally benign strategy to construct moisture-responsive actuators for future eco-friendly smart devices.