Proton-conducting oxides have attracted much attention in recent years due to their good ion conductivity at intermediate temperatures (500-700°C), as opposed to conventional oxide ion-conducting oxides that require high temperatures (usually, >900°C). Lowering the operating temperature of reversible protonic ceramic electrochemical cells (RePCECs) is desirable as it reduces material, heating, and insulation costs, while also increasing the operating life of the cell. Nevertheless, along with the desired proton conductivity, typical proton-conducting solid electrolytes also allow the transport of other charged defects like oxygen-vacancies, electrons, and electron holes. The presence of these other defects, especially the electron holes, causes leakage current that significantly reduces the cell’s electrical efficiency. Therefore, an electrolyte capable of reducing leakage current is necessary. Unfortunately, there is usually a trade-off between high ionic conductivity and low hole conduction. For example, while lanthanum tungstate (LWO) has a low electron conductivity and is capable of suppressing hole conduction below 800°C, its proton conductivity is lower than that of commonly used perovskite materials like yttria-doped barium cerate (BCY) or yttria-doped barium zirconate (BZY). Nonetheless, previous studies showed that LWO67 can act as a leakage current-blocking layer when deposited on a BZY82 base electrolyte and the estimated leakage current was almost 200 times lower than that of a BZY82 single layer electrolyte under open-circuit conditions. This suggests that under certain operating conditions, bilayer electrolytes can achieve better performance when compared to their corresponding single-layer electrolytes. Therefore, in this study, we design proton-conducting bilayer electrolytes by investigating the incorporation and transport of charged defects using a steady-state Nernst-Planck-Poisson (NPP) model.The main goals of this work are twofold. Firstly, to find the combination of electrolytes that better suppresses leakage current. For this purpose, we calculate the defect concentration, flux, and electrostatic profiles inside common materials like BCY, BZY, BZCYYb, BZCY, LWO, and different combinations of bilayer electrolytes to better understand how the addition of a leakage current-blocking layer affects proton conduction and overall efficiency. We consider three mobile defects when solving the NPP equation, protons (OHO •), oxygen vacancies (vO ••), and electron holes that are treated as small polarons localized at oxygen sites (OO •). Afterward, the I-V curve and relevant theoretical efficiency are predicted within and A cm-2 (fuel cell and electrolyzer operation) at 500, 600 and 700°C, in order to identify the most promising one. Secondly, to design a cell by finding the optimal thickness of the better performing bilayer electrolyte that maximizes efficiency.
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