Chemical modification with lanthana has previously been found to improve the performance of palladium-based three-way catalysts. In this work, the solid-state oxidation and oxide decomposition behavior of Pd/γ-Al2O3 and Pd/(La2O3/γ-Al2O3) catalysts of varying metal loadings have been assessed using temperature-programmed analysis. For Pd/Al2O3 catalysts with low metal concentrations (⩽= 1 wt.-% Pd), the oxygen consumed during TPO (temperature-programmed oxidation) was significantly in excess of that expected from an O/Pd ratio of one, which suggests the formation of a highly dispersed, oxygen-rich Pd/Al2O3 species. For Pd/Al2O3 catalysts of high metal loading (>=5 wt.-% Pd), there were two oxidation peaks in the TPO spectrum. The one at high temperature, which attenuated with lanthanum addition, is thought to be due to the oxidation of Pd/Al2O3 species of lower dispersion with an O/Pd ratio similar to that of PdO; this species may be an alumina-perturbed state of crystalline PdO. The other peak was assigned to the bulk oxidation of palladium particles. TPO revealed that lanthanum promoted the oxidation of palladium. Lanthanum modification impeded the formation of the highly dispersed, oxygen-rich Pd/Al2O3 species when the palladium concentration was low. Instead, there was TPO evidence for the presence of a new oxidation mode of the metal which was assigned to oxidation of a species comprising a Pd-La2O3 interaction of undetermined character. Oxygen TPD (temperature-programmed desorption) spectra also manifested a new feature upon lanthanum promotion of catalysts of high palladium concentration, which may indicate the presence of a Pd-La2O3 interaction, as well. Hydrothermal aging in steam at 1000° C for 16 h had little effect on the solid-state oxidation processes in lanthanum-free catalysts of low palladium concentration. Metal coalescence appeared to have been modest upon steaming of these catalysts, as indicated by the limited decrease in the oxygen uptake during the formation of the highly dispersed, oxygen-rich Pd/Al2O3 species. Thermal treatment brought about more drastic changes in the TPO profile of catalysts of low palladium concentration when lanthanum was present.
Read full abstract