A strontium-and-magnesium-doped lanthanum gallate (LSGM) electrolyte was processed into a thick film ranging from 100 - 550 μm using a plasma spray technique, followed by post heat-treatment at elevated temperatures (500 - 800°C). The processed LSGM electrolyte was characterized in terms of its (1) physical properties including phase purity, crystallinity, density, and (2) electrochemical properties, including open circuit voltage, ionic conductivity, and ac impedance. The electrochemical properties of the plasma sprayed LSGM were also compared with press-and-sintered LSGM pellets. The as-sprayed electrolyte exhibited a single LSGM phase in a mixture of amorphous and crystalline states. The amorphous phase can completely transform into a crystalline phase at temperatures up to 800°C as revealed by the XRD and impedance studies. The successful processing of LSGM using an industrial plasma spray technique offers a potential opportunity for fabrication of solid oxide fuel cells (SOFCs) for intermediate temperature applications (500 - 800°C).
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