Abstract A sandwich composite consists of high stiffness and high strength outer layers called face sheets and low-density inner layers called core. In the present study, the sandwich composites comprising glass fabric/epoxy face sheets and epoxy modified with montmorillonite (MMT) nanoclay core are fabricated by a co-curing method. The sandwich panels show higher static tensile and three-point flexural properties such as ultimate strength, elastic modulus, and failure strain on adding up to 3 wt.% of MMT nanoclay contents than pristine sample. The former properties reduce at 4 and 5 wt.% of nanoclay contents owing to the formation of clustering of clay particles within the matrix. The stress-strain behavior of sandwich panels with 0–5 wt.% of MMT nanoclays obtained by laminated plate model follows experiments. The maximum lateral deflection of sandwich panels with nanoclays predicted by assuming them to be a simply supported beam is in-line with experimental results. For low-velocity single impact perforation load, the maximum force of sandwich panels improves on the infusion of up to 3 wt.% of clay while maximum displacement decreases. The ballistic limit velocity and energy absorption of panels improve on adding up to 3 wt.% of clay. Beyond the ballistic limit at different initial velocities, the residual velocity of sandwich panels decreases on addition of up to 3 wt.% of clay and energy absorption increases.
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