BackgroundIt is crucial to predict the cavern development and eliminate the cavern effect in time for achieving efficient mixing of pseudoplastic fluids. MethodsThe cavern developments of xanthan gum solutions (a typical pseudoplastic fluid) stirred by dual-impellers of perturbed six-bent-bladed turbine (6PBT) were researched numerically based on laminar flow model. Significant FindingsThe results showed that the values of the power consumption obtained by the numerical calculation agreed well with the data measured by the stirring experiment, which validated the laminar flow model established. The fluid rheology had little influence on the cavern shape and its development. The cavern produced by the double-layer impeller would gradually developed from the initial separation state to the overall cylindrical shape with the increase of the speed. When the upper and lower caverns were in state of separation, the changes of their height diameter ratio of the were no longer a constant value. After the integration of upper and lower caverns, the whole cavern first grew rapidly along the axial direction to the top liquid level, and then continued to expand along the radial direction. When the cavern volume ratio Rc reached 90%, it could be considered that the cavern effect was eliminated.
Read full abstract