Laboratory Scale Research Articles

Formulation and evaluation of herbal shampoo

The main objective of these study is to evaluate and formulate herbal shampoo. Shampoo are one of the cosmetic products used in daily life. Synthetic preservatives and detergents have sometimes been the cause of adverse effects among consumers. A more radical approach in reducing the synthetic ingredients is by incorporating natural ingredients whose functionality is comparable with their synthetic ingredients. The ingredients used in formulation of Herbal Shampoo are Ficus Religiosa leaves (Powder), Hibiscus Leaves (Powder), Reetha (Powder), Shikakai (Powder), Aloevera, then prepared by mixing with each other and evaluated for its organoleptic and physio-chemical characteristics and performance tests in terms of wetting time test, pH, solid contents, surface tension, dirt dispersion, foam Stability, and Viscosity was performed. The combination of several such ingredient of herbal origin has made it possible to secure highly effective dry powder shampoo. The formulation at laboratory scale was done and evaluated for number of parameters to ensure its safety and efficacy The Formulated Herbal Shampoo was clear and good appealing. It demonstrated good froth stability, detergency, good cleansing, small bubble size, low surface strain, and execution of good conditioning property. The physicochemical evaluation of the formulated shampoo showed ideal results. However, to improve its quality, product performance, and safety, further development was required.

The Re-Crushing Spatiotemporal Evolution Law of Broken Coal in the Goaf for Sustainable Utilization of Abandoned Mines

The broken coal samples’ (BCS) re-crushing characteristics in the goaf during roof compaction directly affect the mechanics and seepage characteristics of the caving zone. This will further affect the safety of coal mining and the sustainable utilization of abandoned mines. Thus, the experiment of BCS compaction is carried out with the help of an acoustic emission (AE) monitoring system. The Hurst exponent changes of the AE counts at different stages were obtained using the R/S analysis method. The results indicate that the compaction and re-crushing of the BCS at the laboratory scale have long-term memory. When providing sufficient stress, the AE activity of BCS will continue to develop according to the current trend. Based on the AE breakage location technology, the spatial distribution re-crushing characteristics of the BCS are obtained. Re-crushing of the BCS demonstrates uniform breakage in the horizontal direction and layered breakage in the vertical direction. In the horizontal direction, the boundary area first began to break, and the damage gradually spread evenly to the central area. In the vertical direction, the upper layer was the first to be broken, and then the damage began to shift to the middle and lower layers.

Scalable electrospinning using a desktop, high throughput, self-contained system

Electrospinning is a specialized processing technique for the formation of submicron diameter fibers of polymeric and ceramic materials using an electrostatic field. The process has multiple advantages over other nano- and micro- fiber synthesis methods; however, generally suffers from very low fabrication speeds, making it undesirable for scalability. This work assesses the performance of a needle-less, self-contained, high throughput electrospinning system. It further compares the fiber fabrication rates obtained versus two single needle setups with different collectors: (i) a conventional single needle and flat plate geometry, and (ii) a single needle with a rotating collector geometry. Polyvinylpyrrolidone (PVP) in ethanol was used as the model material. The fabrication rate of the high throughput system “HTES” was measured at about 2.6 g/h and was about 15 times that collected of the flat plate. Comparing it to other systems reported in the literature also proved it to be a viable option for high throughput, lab scale electrospinning.

Considerations for digitalisation of nickel electroforming

ABSTRACT This paper is a ‘follow-on’ from a paper previously published in this journal dealing with the laboratory to pilot scaling up approach using Industry 4.0 manufacturing methods. In particular, the paper reports a strategy for developing a model for the electroforming of nickel from a sulphamate electrolyte at laboratory scale which could subsequently provide an educated approach for transferring the process to a larger scale. At the laboratory scale, a rotating disc electrode assembly was used, which is a standard instrument to determine electrochemical parameters. Thereafter, small scale nickel discs were electroplated using this equipment, and a model of this process was developed and validated against those experimental results. These parameters were then used to actually produce electroforms in a prototype, 18 L tank system. Cross-validation between practical experiments and simulations followed which allowed for fine-tuning the model until it was consistently predicting the real process results within an acceptable error. Overall, it was found that a secondary current distribution model could be used for reasonably accurate description for the electroforming process, and could provide a quick virtual tool at a production facility.

Laboratory-Scale Implementation of Standardized Reconstituted Geothermal Water for Electrochemical Investigations of Carbon Steel Corrosion

Currently, the demand for heat production by geothermal energy is increasingly strong amid the controversy surrounding non-renewable forms of energy. In France, the Dogger aquifer in the Paris Basin (DAPB) produces saline geothermal waters (GWs) that are hot (70–85 °C), anaerobic, and slightly acidic (pH 6.1–6.4), and are characterized mainly by the presence of Cl−, SO42−, CO2/HCO3−, and H2S/HS. These GWs are corrosive, while the well casings used are carbon steel. GWs have been continuously treated since the 1990s by corrosion inhibitors at the bottom of production wells to reduce water–steel interactions and scaling issues. Electrochemical experiments to optimize inhibitors were carried out on site, protected from the ambient atmosphere, with actual geothermal water, using water tapping at the wellhead. Currently, carbon steel corrosion/scaling, corrosion inhibition phenomenology, and kinetics evaluation remain important challenges. These issues are, of course, linked to the durability of installations. The novelty of our work consists of our validation of a modus operandi that properly reproduces, at the laboratory scale, operating conditions similar to those encountered on the types of geothermal installations. Particular attention was paid to characterizing waters and gases from 13 production wellheads that were modelled with PhreeqC® Version 3 hydrogeochemical software and the Thermoddem thermodynamic database for implementing standardized reconstituted geothermal water (SRGW), a well-balanced water representative of the major elements and dissolved gases of actual DAPB geothermal waters. The developed electrochemical setup enabled us to analyze corrosion mechanisms such as those observed on site and to investigate corrosion inhibition using petrosourced and biosourced inhibitors. The modus operandi constitutes a reference for further investigations, at the laboratory scale, of corrosion inhibition. These investigations may include screening and optimizing the formulas of petrosourced and biosourced inhibitors for use in DAPB waters.

Hydrothermal pretreatment with microwaves: A new strategy for ensuring the sustainability of biorefineries

Lignocellulosic biomass (LCB) includes agricultural residues, crop wastes, and food wastes that are ubiquitously present and can be used as renewable resources to generate bioenergy or biofuels. Still, direct utilization of LCB to produce biofuel is not an easy task due to the recalcitrance property of LCB. The pretreatment strategy is an important step in a biorefinery to reduce biomass recalcitrance and to use it for bioenergy including value-added product generation. Microwave irradiation is procuring interest regarding LCB and waste material pretreatment over time before moving to biological transformation to biofuels. The coupling of microwave heating with water has made it the most effective treatment for biomass valorization to generate biofuel and other value-added products, turning it into the most cost-effective and eco-friendly approach. Despite its numerous advantages, scaling up microwave pretreatment from laboratory experiments to industrial applications faces several challenges. These limitations become significant hurdles in scaling up. As a result, it is necessary to focus research on cost evaluations and life cycle assessment (LCA) studies for commercialization that will benefit the bioeconomy and the environment. This review discusses microwave-assisted pretreatment significance in valorizing LCB for biofuel generation including the cost evaluation and LCA studies that have the most important role in commercializing the microwave-assisted pretreatment from lab scale to industrial scale.

A microphysiological assay for studying T-cell chemotaxis, trafficking and tumor killing

Tumors in patients non-responsive to immunotherapy harbor a series of barriers that impede the efficacy of effector T-cells. Consequently, therapeutically modulating the chemotaxis machinery to enable effector T cell infiltration and function in the tumor could result in more successful therapeutic outcomes. Complexin-vitromodels allow re-creation ofin-vivotumor complexities in anin-vitrosetting, allowing improved translatability to patient biology at the laboratory scale. We identified a gap in available industrial scale microphysiological (MPS) assays for faster validation of targets and strategies that enable T-cell chemotaxis and effector function within tumor microenvironments. Using a commercially available, 96-chip 2-lane microfluidic assay system, we present a novel, scalable, complexin vitroMPS assay to study 3D T-cell chemotaxis and function within native, extracellular matrix (ECM)-rich multicellular tumor environments. Activated or naïve CD3+ T-cells stained with far-red nuclear stain responded to the chemokine gradients generated within the matrigel-collagen ECM by migrating into the microfluidic channel (∼5 mm horizontal window), in a concentration- and cell type-dependent manner. Furthermore, we observed and tracked chemotaxis and cancer cell killing function of antigen-specific CD4.CD8. chimeric antigen receptor (CAR)-T cells that responded to CXCR3 agonist gradient built through the expansive 5 mm of cancer cell colony containing stroma. The 2-lane assay system yielded useful information regarding donor and dose-dependent differences in CAR-T cell chemotaxis and tumor killing. The scalable assay system allows a granular window into immune cell migration and function in tissue spaces beyond endothelium, addressing a missing gap in studying tissue-specific immune cell chemotaxis and function to bring forward advancements in cancer immunotherapy.

Atomically Dispersed Cobalt Anchored on Hollow Tubular Carbon Nitride Mediates Direct Electron Transfer and Oxygen-Related Active Species Path for Activation of Permonosulfate.

Atomically dispersed catalysts anchored on nitrogen-rich substrates present promising application potential for the persulfate-based advanced oxidation process. Nevertheless, efficient activation efficiency and a clear activated mechanism of persulfate remain challenging in carbon nitride-based single-atom catalysts (SACs). To these, combined with the regulation strategy of metal-ligand section and carrier's architecture, an atomically dispersed Co single-atom catalyst anchored on regular hollow tubular carbon nitride (Co/TCN SAC) herein was devised and utilized to activate permonosulfate. As a result, Co/TCN SACs show excellent catalytic performance for the degradation of common antibiotics. Combined with X-ray absorption fine structure and theory calculation, it is confirmed that superficially anchored CoO3 sites of the Co2N2O2-CoO3 unit are the catalytic active center for peroxymonosulfate (PMS) activation. The electrochemical test and in situ electron paramagnetic resonance results demonstrate radical (SO4•- and •OH) and nonradical (electron transfer process and 1O2) paths contributing to the superior catalytic performance. In addition, the catalyst exhibits high reaction efficiency and structural stability considering water quality parameters. Finally, a continuous and efficient device was operated on a laboratory scale, which exhibited satisfactory efficiency in continuously removing electron-rich antibiotics such as tetracycline. This work reveals the atomic-level modulation of cobalt atomic sites on hollow tubular carbon nitride and their structure-activity relationship with persulfate activation.

Cell Disruption and Hydrolysis of Microchloropsis salina Biomass as a Feedstock for Fermentation

Microalgae are a promising biomass source because of their capability to fixate CO2 very efficiently. In this study, the potential of Microchloropsis salina biomass as a feedstock for fermentation was explored, focusing on biomass hydrolysis by employing various mechanical and chemical cell disruption strategies in combination with enzymatic hydrolysis. Among the mechanical cell disruption methods investigated on a lab scale, namely ultrasonication, bead milling, and high-pressure homogenization, the most effective was bead milling using stainless-steel beads with a diameter of 2 mm. In this way, 87–97% of the cells were disrupted in 40 min using a mixer mill. High-pressure homogenization was also effective, achieving 86% disruption efficiency after four passes on a 30–200 L scale using biomass with 15% (w/w) solids content. Enzymatic hydrolysis of the disrupted cells using a mixture of cellulases and mannanases yielded up to 25% saccharification efficiency after 72 h. Acidic hydrolysis of undisrupted cells followed by enzymatic treatment yielded around 30% saccharification efficiency but was coupled with significant dilution of the resulting hydrolysate. Microalgal biomass hydrolysate produced was determined to have ~8.1 g L−1 sugars and 2.5% (w/w) total carbon, as well as sufficient nitrogen and phosphorus content as a fermentation medium.

Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol

In the current environmental scenario, the proposal of alternatives for petroleum-based products has considerably increased, with the aim of looking for bioproducts with interesting properties such as biodegradability, sustainability and efficiency, among others. In this sense, the role of biolubricants is promising, offering a wide range of possibilities through different methods and operating conditions. Specifically, double transesterification could be a suitable process in a biorefinery context. The aim of this work was to produce a biolubricant through double transesterification with methanol and neopentyl glycol (NPG) under different reaction conditions by using homogeneous catalysis (sodium methoxide). Different catalyst concentrations, among other changes in reaction conditions (temperature ranging between 100 and 140 °C and NPG/FAME ratios between 0.5 and 2), were used, obtaining high conversion values (96%) and a final product with a high viscosity (20.7 cSt), which allows for its use as engine oil (SAE 5W). In conclusion, biodiesel and biolubricant production was feasible through homogeneous catalysis, proving the feasibility of this process at the laboratory scale. Further studies, including the use of different heterogeneous catalysts, as well as the implementation of this process at a semi-industrial scale, are recommended.

Recycling waste tires into sustainable biofuel for replacing petroleum fuel in diesel engines using nanoparticles and biohydrogen.

In this paper, the production of pyrolyzed oil in lab scale plant and its possible use in variable speed diesel engine with nanoparticle and secondary fuel oxy-hydrogen gas is investigated. The pyrolyzed oil is produced from waste tires in lab scale plant, and after its distillation, it is blended with neat diesel in the proportion of 20:80 (TDF). The different testing fuels are prepared by mixing nanoparticle CeO2 (NP) at the concentrations 50ppm and 100ppm with blended fuel (named as TDF-NP50 and TDF-NP100). While in the testing phase, the HHO gas is supplied through specially designed venturi at fixed flow rate (fuel designated as TDF-NP50-HHO and TDF-NP100-HHO). The focus of current investigation is to investigate the combined impact of inducting HHO with nanoparticle mixed pyrolyzed blends on engine performance and emissions characteristics. The pyrolyzed blended fuel deteriorate the BTE, BSFC, emissions of HC and NOx while improves the CO emission. The improvement in all the characteristics can be achieved by introducing CeO2 nanoparticle at 50ppm and 100ppm which improves BTE by 15-24%, BSFC by 2.2-4.2%, HC by 8-18%, CO by 7-12%, and NOx by 7-16%. The further improvement can be achieved by inducting HHO gas, which are BTE 11%, BSFC 5-8%, HC 15%, and CO 13-16%. However, the NOx emission is increased by 14-17%. Hence, the waste tire-derived pyrolyzed oil along with green hydrogen and nanoparticles CeO2 can be used as a sustainable transportation fuel in existing CI engine.

Ensiling of Willow and Poplar Biomass Is Improved by Ensiling Additives

Biomass from willow and poplar harvested for feed during the growing season may be preserved by ensiling; however, little research has focused on ensiling of these biomasses. This study focuses on the use of ensiling additives to reduce the pH to around 4.0 to secure stable storage. Lab-scale ensiling experiments were conducted with different willow and poplar clones, shoot ages, and harvest times (June or September). Ensiling without additives often resulted in limited pH reduction. The pH could be reduced in the biomass of both species by adding formic acid, and the required dose to reduce the pH to 4.0 (buffering capacity, BC) ranged significantly between biomass types but was in the range of 2–5 kg formic acid (78%) per ton fresh weight. BC decreased with increasing dry matter (DM) content and decreasing crude protein content. The pH could also be reduced during ensiling by applying molasses and/or lactic acid bacteria, although not sufficiently in poplar. Willow biomass was ensiled effectively at the pilot scale with less than 7% DM loss by adding formic acid or by mixing with grass biomass. Comparable pH results were obtained at the lab scale and pilot scale. The study demonstrates how willow and poplar can be ensiled; however, more research is needed on quality changes during ensiling.

Design and Implementation of Wind Speed-Based Radar Antenna Safety System Prototype

Air defense radar is a system that detects the presence of one or more air objects at a certain distance, altitude, and direction. One type of air defense radar used by the Indonesian National Armed Forces (TNI) is the Thomson TRS 2215D. An essential part of the radar is the rotating part of the radar antenna support called the antenna pivot. The rotation of the radar antenna must constantly be monitored and controlled for rotational stability at a speed of 6 Rotations per Minute (RPM) with a maximum wind speed of 120 km/h to prevent damage to the driving gear. Stormy weather with high wind speeds can cause the rotation speed of the radar antenna to be uncontrollable, which can cause damage. The solution offered in this study is to build a safety system that will lock the radar antenna automatically when the wind speed is detected to exceed tolerances and maintain the security of the radar antenna and its support system. The safety system was designed using an ESP32 Wi-Fi device equipped with an anemometer wind speed sensor, a Liquid Crystal Display (LCD) monitor, a Direct Current (DC) motor, and a Blynk Internet of Things (IoT) application. The test was conducted in a simulation using a multi-meter and oscilloscope measuring instrument. Testing the radar antenna's safety system prototype on a laboratory scale shows that the safety system can work as designed. The system can lock the radar antenna when the airflow is set at a speed of 54 km/h or 15 m/s, communication with the Blynk server works well, and the ESP32 device can transmit data at a maximum distance of 14 meters.

Is malting an absolute must? Native triticale as a stand-in for barley malt in the brewing process.

To remain competitive, brewers must innovate by incorporating novel elements beyond traditional styles. Thus, exploring triticale as a modern substitute for barley malt is promising, especially given its higher amylolytic activity compared to barley. This study aimed to assess the impact of substituting up to 50% of barley malt with unmalted triticale on green beer quality, encompassing multiple stages from wort production to primary fermentation at a laboratory scale. Triticale-based worts (ratios 10-50%) had lower extract content than 100% barley malt. However, incorporating 10% of triticale led to only a 1% decrease in extract content compared to the all-malt wort. Shearzyme® 500L, an endo-1,4-β-xylanase with β-glucanase side activity, effectively addressed wort viscosity by breaking down arabinoxylans and β-glucans in triticale cell walls. All triticale-based beers exhibited lower ethanol content compared to reference beer, as is typical when using adjuncts. In green beer, a 50% triticale ratio lowered ethanol content by 16% (without enzyme) and 19% (with enzyme) compared to 100% malt beer. However, green beer with 10% triticale had satisfactory levels of total polyphenol and vicinal diketone content, among other parameters. Commercial enzyme application significantly enhanced proteolytic activity within the grain. Fermentations of enzyme-treated worts showed higher amino acid levels, further confirming the increased proteolytic activity facilitated by the chosen enzyme. Overall, this study provides a comprehensive analysis of the brewing process using native triticale. Building on this foundation, future studies will focus on optimizing mashing conditions to enhance the fermentation profile of the wort. © 2024 Society of Chemical Industry.

Using syringe filtration after lab-scale adsorption processes potentially overestimates PFAS adsorption removal efficiency from non-conventional irrigation water.

The adsorption process, known for its cost-effectiveness and high efficiency, has been extensively investigated at the laboratory scale for removing per- and polyfluoroalkyl substances (PFAS) from non-conventional irrigation water. However, a syringe filtration step is commonly used when quantifying PFAS removal during this adsorption process, potentially leading to PFAS retention onto the filters and an overestimate of adsorption removal efficiency. Here, we assessed the retention of three prevalent PFAS (i.e., perfluorooctanoic acid [PFOA], perfluorooctane sulfonic acid [PFOS], and perfluorobutanoic acid [PFBA]) on six syringe filters. When filtering distilled deionized water spiked with 1µg/L and 100µg/L of each PFAS, we observed the highest and lowest PFAS recovery percentages by mixed cellulose ester (MCE) (0.20µm, 25mm; 97±11%, 101±4.8%) and polytetrafluoroethylene (0.45µm, 13mm; 61±37%, 80±28%), respectively. Under the initial concentration of 1µg/L and 100µg/L, PFOS had recovery percentages of 55±25% and 68±24%, significantly lower than 96±12% and 99±5% for PFOA and 95±8% and 97±4% for PFBA, highlighting the importance of PFAS functional groups. PFAS recovery percentage increased with filtration volume in the order of 80±28% (1mL)<85±21% (5mL)<90±18% (10mL). Using MCE to filter treated municipal wastewater spiked with 1µg/L and 100µg/L of each PFAS, we found recovery percentages>90% for all three PFAS. Our study underscores the significance of syringe filter selection and potential overestimate of PFAS removal efficacy by the lab-scale adsorption processes.

Recovery and Restructuring of Fine and Coarse Soil Fractions as Earthen Construction Materials

Excessive consumption of natural resources to meet the growing demands of building and infrastructure projects has put enormous stress on these resources. On the other hand, a significant quantity of soil is excavated for development activities across the globe and is usually treated as waste material. This study explores the potential of excavated soils in the Brittany region of France for its reuse as earthen construction materials. Characterization of soil recovered from building sites was carried out to classify the soils and observe their suitability for earthen construction materials. These characteristics include mainly Atterberg limits, granulometry, organic matter and optimum moisture content. Soil samples were separated into fine and coarse particles through wet sieving. The percentage of fines (particles smaller than 0.063 mm) in studied soil samples range from 28% to 65%. The methylene blue value (MBV) for Lorient, Bruz and Polama soils is 1, 1.2 and 1.2 g/100 g, and French classification (Guide de terrassements des remblais et des couches de forme; GTR) of soil samples is A1, B5 and A1, respectively. The washing of soils with lower fine content helps to recover excellent-quality sand and gravel, which are a useful and precious resource. However, residual fine particles are a waste material. In this study, three soil formulations were used for manufacturing earth blocks. These formulations include raw soil, fines and restructured soil. In restructured soil, a fine fraction of soil smaller than 0.063 mm was mixed with 15% recycled sand. Restructuring of soil fine particles helps to improve soil matrix composition and suitability for earth bricks. Compressed-earth blocks of 4 × 4 × 16 cm were manufactured at a laboratory scale for flexural strength testing by using optimum molding moisture content and compaction through Proctor normal energy. Compressive strength tests were performed on cubic blocks of size 4 × 4 × 4 cm. Mechanical testing of bricks showed that bricks with raw soil had higher resistance with a maximum of 3.4 MPa for Lorient soil. Removal of coarse particles from soil decreased the strength of bricks considerably. Restructuring of fines with recycled sand improves their granular skeleton and increases the compressive strength and durability of bricks.

Investigation of Ammonia/Hydrogen Mixtures and Pilot-Split Strategies in a Laboratory-Scale Radial Swirl Combustor

Abstract The transition to a decarbonized energy future relies on identifying the most suitable alternative fuels that can meet the needs of various energy sectors. While both ammonia and hydrogen are zero-carbon energy vectors, their physical properties and burning characteristics sit on either side of that of natural gas. Hence, mixtures of ammonia and hydrogen are being increasingly looked at as having the potential to fuel current energy systems without requiring significant combustor redesign. However, the combustion characteristics and operation limits for different ammonia/hydrogen mixtures still need to be evaluated. For gas turbine applications in particular, the effect of ammonia/hydrogen mixture composition and operating condition on flame behavior and stability is not well understood. The current work was carried out in a laboratory scale, radial swirl-stabilized turbulent combustor. A systematic study of two ammonia/hydrogen blend ratios (70:30 and 80:20 by volume) and a range of equivalence ratios were tested for different pilot-split ratios, to understand the effect on flame shape, stability and dynamics. Time-resolved pressure and integrated heat release fluctuations were measured to evaluate combustor dynamics, and NH2* chemiluminescence flame images were captured to understand spatial differences in flame structure. When comparing blend ratios, differences were observed in flame macrostructures and combustor dynamics, which could be largely attributed to the considerable difference in the laminar flame speeds of the blends. The addition of pilot generally improved the stability and lean operation for both blend ratios.

The Green Indium Patented Technology SCRIPT, for Indium Recovery from Liquid Crystal Displays: Bench Scale Validation Driven by Sustainability Assessment

Indium is considered a valuable and irreplaceable material for a variety of applications that improve the quality of human life. Due to its limited availability and the growing demand, it is mandatory to find sustainable solutions for indium recovery from end-of-life devices. The green indium patented technology SCRIPT (ITA202018000008207) focuses on recovering indium from ground LCD panels, developed through laboratory scale investigation. The process ensures high recovery efficiencies of indium (&gt;90%), features a simple design, and fully exploits the solid residue with the production of a concrete for building applications. This manuscript presents a study focused on the validation and optimization of the patented SCRIPT technology at the bench scale, driven by sustainability assessment. Bench scale experiments successfully validated the technology, improving its technology readiness level. Furthermore, an environmental sustainability assessment highlighted the importance of treating the finest fraction, which has the highest indium concentration. Optimization tests at the bench scale demonstrated that water could be recirculated for more than five cycles. The economic sustainability tests highlighted that when the indium concentration in the material fed into the recycling plant is above 1000 mg/kg, the technology is cost effective and worth investment. Our study is fundamental for boosting indium recycling in the world. Moreover, our methodological approach represents a guideline for achieving sustainability goals within circular economy approaches for strategic metals in complex matrices.

Preparation and study of some characteristics of spherical gunpowder based on nitrocellulose and DINA

This article presents the results of research on the selection of components, recipes, method and technological regime for the production of spherical gunpowders based on nitrocellulose (grade Pi-BA) and ethylene glycol-N-nitramine dinitrate (DINA), as well as the results of studying some of their characteristics. In these gunpowders, DINA plays the role of an energetic plasticizer with a content in the range of 8.2 - 39.4% by mass. The selected technological regime allows to obtain spherical gunpowders with high yield on a laboratory scale (over 95% for particle sizes less than 1 mm and over 90% for particle sizes in the range of 0.2 - 0.8 mm). The obtained samples of spherical gunpowders have a density in the range of 1.60 - 1.62 g/cm3 and a bulk density in the range of 0.98 - 1.02 g/cm3, which well meets the requirements commonly applied to these criteria for military-use spherical gunpowders. The introduction of DINA has slight effect on the auto-ignition temperature of the obtained samples. Theoretical calculations of some energetic characteristics using the REALWIN program also show the potential of using DINA to replace nitroglycerin as a second energetic component in the development of high-energy spherical gunpowder.

Optimization and Validation of Extrusion Process Parameters for the Sensory Characteristics of Extruded Aerial Yam and Soybean Flour Blends

The aim of this study was to optimize and validate the extrusion process parameters (barrel temperature, screw speed, and feed moisture) for the sensory properties (texture, taste, appearance, and aroma) of extrudates made from blends of soybean and aerial yam flours. Five levels of barrel temperature (95, 100, 105, 110, and 115 °C), screw speed (85, 100, 115, 130, and 145 rpm), and feed moisture (31, 33, 35, 37, and 39%) were employed in 20 runs of the response surface methodology (RSM), which was based on the Box-Behnken design with three variables. A single-screw extruder at the laboratory scale was used to carry out the extrusion procedure. A high regression coefficient (R2 ≥ 0.9) indicates that the models are useful for navigating the design space. Numerical optimization results indicated that the optimal extrusion process parameters - barrel temperature of 114.12 °C, screw speed of 100.56 rpm, and feed moisture of 38.02% - produced extrudates with optimal sensory property scores of 5.34 for texture, 4.91 for taste, 6.97 for appearance, and 5.80 for aroma, with a desirability of 0.943. The correlation between the predicted and experimental values yielded a high coefficient of determination, indicating a good correlation. The “Fit and Diagnostic Case” statistics showed a low range of deviations between the predicted and observed values for the sensory characteristics. Therefore, the generated quadratic model accurately predicts the sensory characteristics of aerial yam-soybean flour blends and is thus validated.