This study investigates the corrosion behavior of a laser powder bed fusion (LPBF) Al-Mg-Sc-Zr alloy with a Sc/Zr ratio of less than 1 in 3.5wt% NaCl solution. X-ray diffraction (XRD) analysis revealed the presence of an Al matrix with face-centered cubic (FCC) structure and the secondary phase Al3(Sc,Zr) with L12 crystal structure. Microstructural analysis indicated a bimodal grain size distribution with fine equiaxed and columnar grains influenced by thermal gradients and secondary phase Al3(Sc,Zr). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests in 3.5wt% NaCl solution demonstrated that the alloy exhibits a less negative corrosion potential (Ecorr) and lower corrosion current density (icorr) compared to other Al-Mg-Sc-Zr alloys with higher Sc/Zr ratios, indicating superior corrosion resistance. The enhanced performance is attributed to the fine grain structure and the formation of a stable protective oxide layer facilitated by the higher Zr content.
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