Owing to flexible, good wearing comfort and fitting the human body well, flexible knitted sensors can play a significant role in monitoring respiratory signals, an important auxiliary diagnostic information. We proposed an idea that underwear is equipped with flexible sensors to realize respiratory signal detection by daily underwear. Four conductive fibers were used to knit jersey stitches and ribs to produce eight knitted flexible sensor samples. We explored flexible knitted sensors' design and preparation first. Considering the influence of production and daily cleaning on durability, we tested conductive properties, an essential property for sensors before and after heat setting and multi-wash tests. Meanwhile, practical application was tested. The results prove that the most suitable raw materials and knitting structure are 111dtex silver-plated yarn and jersey stitch. Because the sensor fabricated by 111dtex silver-plated yarn has better durability. Washing can optimize its conductivity and the conductivity of sensors fabricated by other conductive yarn is worse than that after washing. Then, the amounts of courses can influence conductivity greatly. Under the same condition, more courses mean better conductivity and durability after washing. Meanwhile, the heat setting temperature can be selected as 100–120 ℃. Because this temperature can promote the conductive properties of most sensors. At last, practical applications prove the feasibility of sensors. There is only a slight gap between the tested by sensors and the actual value. This paper can guide the design of flexible knitting sensors for raw materials and structure. What’s more, it is meaningful for the thermal setting process in the actual production process of the factory. Last but not least, the underwear equipped with sensors based on integrated weaving can detect respiratory frequency accurately. This will make a significant difference in medicine.
Read full abstract