Polyurethanes have been recognized as a resin having a characteristically rubbery elasticity. This study aimed to evaluate the possibilities for application of polyurethanes as pit and fissure sealants.Experiments were conducted on two-component polyurethane systems in which two components are mixed together immediately before use. MDI (Diphenylmethanediisocyanate) was used as the isocyanate component, and three kinds of polyether and two kinds of polyester as the OH component.The tests for prepared polyurethanes were performed on (1) water absorption, (2) hardness, and (3) tensile strength. The tensile strength on bovine enamel etched with 3M phosphoric acid for 30 sec. was tested after curing the samples at room temperature for 3 days and immersing them in tap water at 37°C for a week. Bubble formation and marginal leakage were also tested. The bubble formation was examined on the etched occlusal surface of human molar teeth. In order to evaluate marginal leakage, penetration of fucsin dye was observed after thermal shock treatment (4°C-60°C) for 3 hrs. followed by the immersion in 0.2% fucsin solution for 24 hrs.The results obtained in this study were as follows:1) Water absorption during 5 days was approximately 1-3mg/cm2. It was found that the water absorption of polyester-polyurethanes was less than that of polyether-polyurethanes.2) The hardness value of the material, even that of the material which had the highest hardness among the five kinds of polyurethanes prepared, was only about half that of bis-GMA pit and fissure sealant (Nuva seal).3) The highest values of tensile strength were obtained at NCO/OH molar ratios of 8/1 and 10/1 in the polyether-polyurethanes, and a ratio of 3/1 in the polyester-polyurethanes.4) Bubble formation of polyurethanes which occurrs during the curring reaction was minimized by using 30%-50% solids (w/w) in ethyl acetate, since this material could be applied as a very thin film because of its low viscosity and consequently, carbon dioxide gas from the curing reaction could be discharged easily.5) Using 50% solids in the solvent at an NCO/OH molar ratio of 1/1, the marginal leakage after thermal shock was scarcely noticeable when using MDI/Castor oil of polyester-polyurethane, in contrast to the results obtained with polyether-polyurethane.6) Using the materials prepared at the NCO/OH molar ratios which showed the maximal tensile strength, marginal leakages after thermal schock were less in the case of the two kinds of polyester-polyurethane consisting of 50% solids in the solvent than in the three kinds of polyether-polyurethane.7) It is suggested that the material consisting of MDI/Castor oil is promising as a pit and fissure sealant in the two component polyurethane systems.
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