Processing of 1000 kg of fresh Kappaphycus alvarezii yielded 25 kg salt. The optical microscopy revealed non-crystalline nature, absence of geometrical pattern; while squircle aggregates with ruffled surface were evident in SEM. Caenorhabditis elegans assay confirmed its non-toxicity; while absence of Salmonella and pesticides make it safe for human consumption. Among the macro elements, ‘K' content was highest (3792.74 ± 541.23 mg 100 g−1) and ‘Ca’ was lowest (7.01 ± 1.32 mg 100 g−1); whereas among micro element ‘Fe’ was highest (6.52 ± 1.40 mg 100 g−1) and ‘Ni’ lowest (0.14 ± 0.01 mg 100 g−1). Chromium (11.5 μg g−1) was lower than a permissible daily dose, while other heavy metals (Mo, Cu, Co, Zn, As, Cd, Hg, and Pb) were below detectable level. PXRD revealed that it has only KCl Form I. The study suggested potential economic utility of seaweed salt under the framework of waste to wealth.