Abstract The shortage of superior grade wood fibers is a prime problem faced by Indian pulp and paper industries. As a result, the pulp and paper industry find it difficult to withstand the competition in the market, which had grown extremely competitive. In order to increase the utilization of non-wood fibers resources in the production of high quality eco-friendly papers, dhaincha, a non-wood fiber resource has potential industrial application. In this research, pulp and paper were developed from Sesbania aculeata stem using kraft pulping followed by bleaching. Optimization of conditions for pulping was carried out by Response Surface Methodology. The relationship between three variables and three responses were studied using Box–Behnken experimental design. The developed pulp was evaluated for kappa number, brightness index, viscosity, FTIR and TGA. Then paper was developed by using optimized pulp and evaluated for physical properties. The statistical analysis (ANOVA) was carried out in order to establish the relationship between the concentration of NaOH, Na2S, treatment time and temperature with kappa number, brightness index and viscosity. The physical properties of pulp and developed handmade paper highlights the sustainable use of dhaincha plant in pulp and paper industry.
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