A feasibility study of oil palm empty fruit bunch pulp as a substitution for radiata pine pulp for autoclave fibre cement composite production

Abstract

The main objective of this study was to investigate the feasibility of using unbleached pulp from oil palm empty fruit bunches, produced via the Ethanolamine pulping process, to replace Radiata Pine pulp in autoclave fibre cement composite (AFCC) manufacturing. The Ethanolamine pulping process was chosen for its silica retention capability on empty fruit bunch surfaces. The research involves three key phases: an initial characterization of RPP and EFBP properties, including kappa numbers and pulp aspect ratios; subsequent AFCC production with varying RPP content levels (0%–13%) and different cement-to-silica (C/S) ratios (0.2–1.0); and the introduction of EFBP as a partial or complete substitute for RPP at a fixed C/S ratio. Results reveal RPP excels in fibre quality attributes like length, coarseness, fineness, width, and wet/dry zero span, while EFBP offers advantages in fibre count and macro fibrillation index. X-ray diffraction confirms silica presence on EFBP. The highest modulus of rupture (MOR), at 15.5 MPa, is achieved with 9% RPP and a C/S ratio of 1.0. Subsequent analysis, with 1% EFBP interval substitutions to total 13% pulp content, yields the highest MOR values under dry (16.7 MPa) and wet (9.9 MPa) conditions using recipes with 6% RPP and 3% EFBP. XRD confirms the presence of silica on EFBP, forming a crystalline flake layer post-autoclaving. Thus, EFBP proves suitable as a partial AFCC substitute.