The paper presents a novel study to examine the irreversibility of quadratically mixed convective electro-magnetohydrodynamic (EMHD) flow of a couple-stress hybrid nanofluid (CSHNF) with variable properties in a vertical porous channel. The channel walls are exposed to an applied electric field effect and a uniform transverse magnetic field. The hybrid nanofluid considered is an ethylene glycol (C 2 H 6 O 2) base mixed with multi-walled carbon nanotubes (MWCNT) and silver (Ag) nanoparticles (NPs), assuming the base fluid and nanoparticles to be in a state of thermal equilibrium following the Tiwari-Das nanofluid model. The potential applications of the study can be in microfluidics to nanofluidics, particularly in developing cooling technologies, EMHD pumps, high-end microelectromechanical systems (MEMS), and lab-on-a-chip (LOC) devices used in bioengineering. A constant pressure gradient acting in the flow direction and the buoyancy effect under the quadratic Boussinesq approximation drive the flow. The governing momentum and energy equations are nondimensionalized using pertinent dimensionless parameters and solved by the semi-analytical homotopy analysis method (HAM). The entropy generation and the Bejan numbers are derived to examine the irreversibilities in the system. To investigate the rate of shear stresses and heat transfer, skin friction coefficients and Nusselt numbers on the channel walls are determined. The analysis emphasizes the influence of nanoparticle concentration and electromagnetic field on the flow dynamics, temperature distribution, and system irreversibilities in the presence of porous media. It reveals the enhancement of fluid velocity and temperature degradation for higher concentrations. In contrast, both reduce for higher magnetic and electrical strength. With the enhancement of electrical joule heating and quadratic convection, a higher entropy generation rate is attained with a low rate of heat transfer irreversibility. However, it reduces with higher nanoparticle concentration, electrical strength, porosity, and variable electrical conductivity parameters under the dominance of heat transfer irreversibility.
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